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NPA 2017-18

Lennuamet · 30. jaanuar 2018
Viit
3.4-6/18/425-1
Registreeritud
30. jaanuar 2018
Dokumendi liik
Kiri sissetulev
Adressaat
Euroopa Lennundusohutusamet
Saabumis/saatmisviis
e-post
Funktsioon
3.4 Euroopa lennuohutusametiga (EASA) koostöö korraldamine
Sari
3.4-6 NPA’d ja EASA opinion’id
Toimik
3.4-6/2018
Vastutaja
Mari Reinfeldt (Juhtkond, Juhtkond)
Lahendamise tähtaeg
27. veebruar 2018

Failid

  • 📎NPA 2017-18.pdf655 KB

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European Aviation Safety Agency Notice of Proposed Amendment 2017-18 Unintended or inappropriate rudder usage — rudder reversals RMT.0397 EXECUTIVE SUMMARY The objective of this Notice of Proposed Amendment (NPA) is to mitigate the safety risk stemming from pilots of large aeroplanes applying inappropriate rudder control inputs, in particular pedal reversals, which may create structural loads that exceed limit loads or even ultimate loads. This may lead to the failure of primary structure and/or flight controls and then to a catastrophic loss of control of the aeroplane. This NPA proposes to amend CS-25 to: — create a new CS 25.353 yaw manoeuvre condition, consisting of a two pedal doublet manoeuvre, and related AMC 25.353, and — clarify CS 25.1583(a)(3) regarding manoeuvring speed limitation statements in the aeroplane flight manual, amend the related AMC 25.1581 and create a new AMC 25.1507. The proposed changes are expected to ensure that large aeroplanes are designed with features protecting the structure against rudder control pedal reversals like the ones demonstrated in several reported occurrences. This proposal would thus ensure an increased level of safety, while creating little or no economic impact in most of the cases. Action area: Loss of control in flight Affected rules: CS-25 Affected stakeholders: Large aeroplane design organisations Driver: Safety Rulemaking group: No Impact assessment: Light Rulemaking Procedure: Standard 30.5.2017 27.11.2017 20XX/QX TE.RPRO.00034-006 © European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 1 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 Table of contents Table of contents 1. About this NPA ..................................................................................................................................... 3 1.1. How this NPA was developed ...................................................................................................................3 1.2. How to comment on this NPA...................................................................................................................3 1.3. The next steps ...........................................................................................................................................3 2. In summary — why and what ............................................................................................................... 4 2.1. Why we need to change the rules — issue/rationale...............................................................................4 2.2. What we want to achieve — objectives ...................................................................................................5 2.3. How we want to achieve it — overview of the proposals ........................................................................5 2.4. What are the expected benefits and drawbacks of the proposals ...........................................................5 3. Proposed amendments and rationale in detail ...................................................................................... 6 3.1. Draft certification specifications and acceptable means of compliance (Draft EASA decision) ...............6 4. Impact assessment (IA) ....................................................................................................................... 11 4.1. What is the issue .....................................................................................................................................11 4.2. What we want to achieve — objectives .................................................................................................16 4.3. How it could be achieved — options ......................................................................................................16 4.4. What are the impacts..............................................................................................................................17 4.5. Conclusion ...............................................................................................................................................21 4.6. Monitoring and evaluation .....................................................................................................................23 5. Proposed actions to support implementation...................................................................................... 24 6. References ......................................................................................................................................... 25 6.1. Related regulations .................................................................................................................................25 6.2. Affected decisions ...................................................................................................................................25 6.3. Other reference documents ...................................................................................................................25 7. Appendix ........................................................................................................................................... 26 TE.RPRO.00034-006 © European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 2 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 1. About this NPA 1. About this NPA 1.1. How this NPA was developed The European Aviation Safety Agency (EASA) developed this NPA in line with Regulation (EC) No 216/20081 (hereinafter referred to as the ‘Basic Regulation’) and the Rulemaking Procedure2. This rulemaking activity is included in the EASA 5-year Rulemaking Programme3 under rulemaking task RMT.0397. The text of this NPA has been developed by EASA. It is hereby submitted to all interested parties4 for consultation. 1.2. How to comment on this NPA Please submit your comments using the automated Comment-Response Tool (CRT) available at http://hub.easa.europa.eu/crt/5. The deadline for submission of comments is 27 February 2018. 1.3. The next steps Following the closing of the public commenting period, EASA will review all comments. Based on the comments received, EASA will develop a decision amending the certification specifications (CSs) and acceptable means of compliance (AMC) for large aeroplanes (CS-25). The comments received and the EASA responses will be reflected in a comment-response document (CRD). The CRD will be annexed to the decision. 1 Regulation (EC) No 216/2008 of the European Parliament and of the Council of 20 February 2008 on common rules in the field of civil aviation and establishing a European Aviation Safety Agency, and repealing Council Directive 91/670/EEC, Regulation (EC) No 1592/2002 and Directive 2004/36/EC (OJ L 79, 19.3.2008, p. 1) (http://eur-lex.europa.eu/legal-content/EN/ TXT/?qid= 1467719701894&uri=CELEX:32008R0216). 2 EASA is bound to follow a structured rulemaking process as required by Article 52(1) of Regulation (EC) No 216/2008. Such a process has been adopted by the EASA Management Board (MB) and is referred to as the ‘Rulemaking Procedure’. See MB Decision No 18-2015 of 15 December 2015 replacing Decision 01/2012 concerning the procedure to be applied by EASA for the issuing of opinions, certification specifications and guidance material (http://www.easa.europa.eu/the-agency/management-board/decisions/easa-mb-decision-18-2015-rulemaking-procedure). 3 http://easa.europa.eu/rulemaking/annual-programme-and-planning.php 4 In accordance with Article 52 of Regulation (EC) No 216/2008 and Articles 6(3) and 7) of the Rulemaking Procedure. 5 In case of technical problems, please contact the CRT webmaster ([email protected]). TE.RPRO.00034-006 © European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 3 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 2. In summary — why and what 2. In summary — why and what 2.1. Why we need to change the rules — issue/rationale Loss of control usually occurs because the aircraft enters a flight regime which is outside its normal envelope. Prevention of loss of control is a strategic priority of EASA. 64 % of fatal accidents in the last 10 years (in EASA Member States) involved loss of control. Events such as a deviation from the flight path, abnormal airspeed or the triggering of stall protection, when not dealt with properly, can lead to fatal consequences involving many fatalities. Technical failures as well as ground handling safety issues can also be a precursor of this type of scenario. Service experience and occurrence investigations show that, regardless of training, some pilots make inadvertent and erroneous rudder inputs. Some pilots might also have misunderstood what the manoeuvring speed is and the extent of structural protection that exists when an aeroplane is operated at speeds below its manoeuvring speed. Applying inappropriate rudder control inputs, in particular pedal reversals, may create structural loads that exceed the limit loads or even the ultimate loads. The worst-case scenario is the failure of part of the primary structure and/or the flight controls, which can lead to a catastrophic loss of control of the aircraft. The following accident, and the related safety recommendations, are considered in this RMT: on 12 November 2001, an Airbus A300–600 crashed at Belle Harbor (New York, USA) on climb-out, resulting in 265 fatalities and an aeroplane hull loss. The National Transportation Safety Board (NTSB) found6 that the probable cause of this accident was the in-flight separation of the vertical stabilizer as a result of the loads beyond ultimate design that were created by the first officer’s unnecessary and excessive rudder pedal inputs. Contributing to these rudder pedal inputs were characteristics of the Airbus A300–600 rudder system design and elements of the American Airlines Advanced Aircraft Manoeuvring Program. In August 2010, the NTSB issued the following safety recommendation to EASA (ref. UNST-2010-119): The National Transportation Safety Board recommends that the European Aviation Safety Agency modify European Aviation Safety Agency Certification Specifications for Large Aeroplanes CS-25 to ensure safe handling qualities in the yaw axis throughout the flight envelope, including limits for rudder pedal sensitivity. (A-10-119). Furthermore, the NTSB found that many pilots of transport category aeroplanes mistakenly believe that, as long as the aeroplane’s speed is below the manoeuvring speed, they can make any control input they desire without risking structural damage to the aeroplane. As a result, the NTSB recommended in their final report that the United States Federal Aviation Administration (FAA) should amend all relevant regulatory and advisory material to clarify that operating at or below manoeuvring speed does not provide structural protection against multiple full control inputs in one axis or full control inputs in more than one axis at the same time (recommendation ref. A-04-60). Other incidents have occurred that involved inappropriate rudder control pedal inputs, including reversals. These occurrences are taken into account in this NPA, although no safety recommendation was addressed to EASA. Please refer to Section 4.1.1 for more information. 6 Refer to NTSB Aircraft Accident Report NTSB/AAR-04/04, adopted on 26 October 2004. TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 4 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 2. In summary — why and what For a more detailed analysis of the issues addressed by this NPA, please refer to the regulatory impact assessment (RIA), Section 4.1. 2.2. What we want to achieve — objectives The overall objectives of the EASA system are defined in Article 2 of the Basic Regulation. This proposal will contribute to the achievement of the overall objectives by addressing the issues outlined in Section 2.1. The specific objectives of this proposal are to: — mitigate, through design-related measures, the safety risk created by unintended or inappropriate rudder pedal usage by pilots of large aeroplanes, in particular multiple rudder pedal reversals, which can lead to overstress and failure of primary structure and/or flight controls, and, consequently, loss of control of the aeroplane; and — clarify the specification for provisions to be included in the aeroplane flight manual (AFM) to alert the flight crew to the risk from rapid and large alternating control inputs in relation with the manoeuvring speed. In addition, clarify that applicants should use the minimum (low weight) manoeuvring speed. 2.3. How we want to achieve it — overview of the proposals It is proposed to amend CS-25 to: — create a new CS 25.353 yaw manoeuvre condition, consisting of a two-pedal doublet manoeuvre, and related AMC 25.353; and — clarify CS 25.1583(a)(3) regarding manoeuvring speed limitation statements in the AFM, amend the related AMC 25.1581 and create a new AMC 25.1507. 2.4. What are the expected benefits and drawbacks of the proposals The expected benefits and drawbacks of the proposal are summarised below. For the full impact assessment of alternative options, please refer to Chapter 4. The proposed new CS 25.353 specification for a yaw manoeuvre condition consisting of a two-pedal doublet manoeuvre will ensure that large aeroplanes are designed with features protecting the structure against rudder control pedal reversals like the ones in the reported occurrences. This proposal would thus ensure an increased level of safety, while creating little or no economic impact in most of the cases. For some aeroplanes, mainly the ones designed with a manual flight control system (FCS), the economic impact may be higher than for the ones with a fly-by-wire FCS or a hydromechanical FCS. However, the current trend in designs is to move away from mechanical systems and towards electronic control systems; EASA estimates that the economic impact would remain reasonable and acceptable to the manufacturer when a new design is developed. Furthermore, several existing designs are already able to comply with the new specification. The amendment of CS 25.1583(a)(3) will ensure that AFMs adequately warn flight crews on the risk stemming from rapid and large alternating control inputs in relation with the manoeuvring speed, thus decreasing the risk of inappropriate flight control system inputs, including rudder pedal inputs; no economic impact would be induced by this specification. It also removes an existing inconsistency which can create confusion between the ‘manoeuvring speed’ and the ‘design manoeuvring speed VA’. TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 5 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 3. Proposed amendments and rationale in detail 3. Proposed amendments and rationale in detail The text of the amendment is arranged to show deleted text, new or amended text as shown below: — deleted text is struck through; — new or amended text is highlighted in grey; — an ellipsis ‘[…]’ indicates that the rest of the text is unchanged. 3.1. Draft certification specifications and acceptable means of compliance (Draft EASA decision) Description It is proposed to amend CS-25 as follows: — create a new CS 25.353 yaw manoeuvre condition, consisting of a two-pedal doublet manoeuvre, which is based on the text of the EASA Special Condition (SC) on Rudder Control Reversal Load Conditions (refer to 4.1.1.3), itself prepared based on the FCHWG report (attachment B of the report, Version 2 – Two Doublet Condition); — create a new AMC 25.353, which is based on the proposed new AMC that was published by EASA together with the SC mentioned above, itself based on the FCHWG report (attachment C of the report, Version 2 – Two Doublet Condition); — amend CS 25.1583(a)(3) by aligning it with the current FAA FAR 25.1583(a)(3) rule (Amendment No. 25-130); — amend the related text of AMC 25.1581 to align it with the new CS 25.1583(a)(3) text; and — create a new AMC 25.1507 to clarify that applicants should determine the minimum (low weight) manoeuvring speed, which is then indicated in the AFM per CS 25.1583(a)(3). Proposed amendments 1. CS 25.353 is created as follows: CS 25.353 Rudder control reversal load conditions (See AMC 25.353) The aeroplane must be designed for loads, considered as ultimate, resulting from the yaw manoeuvre conditions specified in the following sub-paragraphs (a) through (e) from the highest airspeed for which it is possible to achieve maximum rudder deflection at zero sideslip or VMC, whichever is greater, to VC/MC. These conditions are to be considered with the landing gear retracted and speed brakes (or spoilers when used as speed brakes) retracted. Flaps (or flaperons or any other aerodynamic devices when used as flaps) and slats-extended configurations are also to be considered if they are used in en-route conditions. Unbalanced aerodynamic moments about the centre of gravity must be reacted in a rational or conservative manner considering the aeroplane inertia forces. In computing the loads on the aeroplane, the yawing velocity may be assumed to be zero. (a) With the aeroplane in un-accelerated flight at zero yaw, it is assumed that the cockpit rudder control is displaced as specified in CS 25.351(a) and (b), with the exception that only 890 N (200 lbf) needs to be applied. (b) With the aeroplane yawed to the overswing sideslip angle, it is assumed that the cockpit rudder control is suddenly displaced in the opposite direction to achieve the resulting rudder deflection, as TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 6 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 3. Proposed amendments and rationale in detail limited by the control system or control surface stops, and as limited by the pilot force of 890 N (200 lbf). (c) With the aeroplane yawed to the opposite overswing sideslip angle, it is assumed that the cockpit rudder control is suddenly displaced in the opposite direction to achieve the resulting rudder deflection, as limited by the control system or control surface stops, and as limited by the pilot force of 890 N (200 lbf). (d) With the aeroplane yawed to the subsequent overswing sideslip angle, it is assumed that the cockpit rudder control is suddenly displaced in the opposite direction to achieve the resulting rudder deflection, as limited by the control system or control surface stops, and as limited by the pilot force of 890 N (200 lbf). (e) With the aeroplane yawed to the opposite overswing sideslip angle, it is assumed that the cockpit rudder control is suddenly returned to neutral. 2. AMC 25.353 is created as follows: AMC 25.353 Rudder control reversal load conditions 1. Purpose. This AMC describes acceptable means of compliance with the specifications of CS 25.353. These specifications provide structural design load conditions that apply to the airframe, and that occur as a result of multiple rudder pedal inputs. 2. Related CS-25 specifications. a. CS 25.351, Yaw manoeuvre conditions. b. CS 25.353, Rudder control reversal load conditions. 3. Background. a. Specifications. CS 25.351 and CS 25.353 specify structural design load conditions that occur as a result of rudder pedal inputs. These conditions are intended to encompass all of the rudder manoeuvre loads expected to occur in service. b. Yaw manoeuvre conditions. The design load conditions specified in CS 25.351 are considered limit load conditions, and a safety factor of 1.5 is applied to obtain the ultimate loads. c. Rudder control reversal load conditions. The design load conditions specified in this CS 25.353 are more severe than those in CS 25.351 and include rudder control reversals. These conditions are anticipated to occur very rarely, and therefore these are considered ultimate load conditions, and no additional safety factor is applied. d. Overswing sideslip angle definition: the maximum (peak) sideslip angle reached by the aeroplane with the cockpit rudder control displaced as specified in paragraph 4.b below. TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 7 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 3. Proposed amendments and rationale in detail 4. Application of the specifications. a. General (1) The aeroplane must be designed for the rudder control reversal load conditions specified in CS 25.353. These are considered ultimate load conditions and, therefore, no additional factor of safety is applied. However, any permanent deformation resulting from these ultimate load conditions must not prevent continued safe flight and landing. (2) Design loads must be determined as specified in CS 25.321. The load conditions are considered from the maximum airspeed for which it is possible to achieve full rudder deflection at zero sideslip or VMC, whichever is greater, to VC/MC. A pilot force of 890 N (200 lbf) is assumed to be applied for all conditions. These conditions are to be considered with the landing gear retracted and speed brakes (or spoilers when used as speed brakes) retracted. Flaps (or flaperons or any other aerodynamic devices when used as flaps) and slats-extended configurations are also to be considered if they are used in en-route conditions. (3) System effects. System effects should be taken into account in the evaluation of this manoeuvre. For example, fly-by-wire aeroplanes should be analysed assuming that the aeroplane is in the normal control law mode. Any system function used to demonstrate compliance with these requirements should meet the following criteria: (i) The system is normally operative during flight in accordance with the aeroplane flight manual procedures, although limited dispatch with the system inoperative could be allowed under applicable master minimum equipment list (MMEL) provisions, provided that the MMEL requirements are still complied with, taking into account the rudder reversal pedal inputs as the next critical event under dispatch configuration; and (ii) Appropriate crew procedures should be provided in the event of loss of function. If loss of system function would not be detected by the crew, the probability of loss of function (failure rate multiplied by maximum exposure period) should be less than 1/1000. (4) Failure conditions. Due to the very low probability of a full rudder pedal doublet event, failure scenarios do not need to be addressed in combination with the rudder control reversal load conditions specified in CS 25.353. b. CS 25.353 specifications (a) through (e) (1) Specifications (a) through (e) of CS 25.353 are intended as a full displacement pedal input followed by three pedal reversals and return to neutral. The aeroplane airspeed should be kept reasonably constant throughout the manoeuvre using pitch control. Refer to the illustration by Figure 1 below. (2) With the aeroplane in un-accelerated flight at zero yaw, it is assumed that the cockpit rudder control is suddenly displaced to achieve the resulting rudder deflection, as limited by the control system, control stops or pilot force of 890 N (200 lbf). In this context, ‘suddenly’ means as fast as possible within human and system limitations. In the absence of a rational analysis, initial pedal displacement is achieved in no more than 0.2 seconds, and full rudder control reversal displacement is achieved in 0.4 seconds. Alternatively, the applicant may assume the rudder pedal is displaced instantaneously. TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 8 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 3. Proposed amendments and rationale in detail (3) The resulting rudder displacement should take into account additional displacement caused by sideslip build-up, and the effects of flexibility should be considered when relevant. (4) As soon as the maximum overswing yaw angle is achieved, full opposite rudder pedal input is applied. The achieved rudder deflection may be limited by control laws, system architecture, or air loads, and may not be the same magnitude as the initial rudder deflection prior to the pedal reversal. For critically damped aeroplane response, the maximum overswing yaw angle may be assumed to occur when the sideslip angle is substantially stabilised. (5) Two additional reversals are performed as defined in (4). After the second reversal, as soon as the aeroplane yaws to the opposite overswing yaw angle, the cockpit rudder control is suddenly returned to neutral. Rudder pedal reversal initiation at max overswing sideslip angle Rudder t < 0.2 seconds First, second and third pedal input rudder pedal reversal 1 2 3 Time Rudder pedal Rudder pedal doublet 1 doublet 2 Figure 1: Illustration of the rudder pedal inputs 3. CS 25.1583(a)(3) is amended as follows: CS 25.1583 Operating limitations (See AMC 25.1583) (a) Airspeed limitations. The following airspeed limitations and any other airspeed limitations necessary for safe operation must be furnished. (…) TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 9 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 3. Proposed amendments and rationale in detail (3) The manoeuvring speed VA established under CS 25.1507 and a statement statements, as applicable to the particular design, explaining that: (i) fFull application of rudder and aileron pitch, roll, or yaw controls, as well as manoeuvres that involve angles of attack near the stall, should be confined to speeds below this value the manoeuvring speed; and (ii) Rapid and large alternating control inputs, especially in combination with large changes in pitch, roll, or yaw, and full control inputs in more than one axis at the same time, should be avoided as they may result in structural failures at any speed, including below the manoeuvring speed. 4. AMC 25.1581 is amended as follows: AMC 25.1581 Aeroplane Flight Manual (…) 6 AEROPLANE FLIGHT MANUAL CONTENTS (…) b. Limitations Section (…) (7) Airspeed and Mach Number Limitations. (…) (ii) Manoeuvring speed, VA, together with a statement that full application of longitudinal, directional and lateral flight controls, as well as manoeuvres that involve angles-of-attack near the stall, should be confined to speeds below this value. (ii) Manoeuvring speed (established under CS 25.1507) together with statements, as applicable to the particular design, explaining that: (a) Full application of pitch, roll, or yaw controls should be confined to speeds below the manoeuvring speed; and (b) Rapid and large alternating control inputs, especially in combination with large changes in pitch, roll, or yaw, and full control inputs in more than one axis at the same time, should be avoided as they may result in structural failures at any speed, including below the manoeuvring speed. 5. AMC 25.1507 is created as follows: AMC 25.1507 Manoeuvring speed For pitch manoeuvres performed below the manoeuvring speed, exceedance of the design manoeuvre load factor may be prevented by the maximum (static) lift coefficient (stall). However, this may not always be the case, for example if the manoeuvring speed is not established based on the intersection of the (static) stall curve and the manoeuvre load factor line, or if the lowest aeroplane weight permissible in flight is not considered. TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 10 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 4. Impact assessment 4. Impact assessment (IA) 4.1. What is the issue As explained in Section 2.1, service experience and occurrence investigations show that, regardless of training, some pilots make inadvertent and erroneous rudder inputs. Furthermore, some pilots might also have misunderstood what the manoeuvring speed is and the extent of structural protection that exists when an aeroplane is operated at speeds below its manoeuvring speed. Applying inappropriate rudder control inputs, in particular pedal reversals, may create structural loads that exceed the limit loads or even the ultimate loads. The worst-case scenario is the failure of primary structure and/or flight controls, which can lead to a catastrophic loss of control of the aircraft. Many fatal accidents involve loss of control and it is considered to be a strategic priority in the European Plan for Aviation Safety7 (EPAS). 4.1.1. Rudder pedal reversals input 4.1.1.1 Safety risk assessment Occurrences The following occurrences illustrate the issue and the safety risk: — On 12 November 2001, an Airbus A300–600 operated as American Airlines Flight 587 crashed at Belle Harbor (New York, USA) on climb-out resulting in 265 fatalities and an aeroplane hull loss. The National Transportation Safety Board (NTSB)8 found that the probable cause of this accident was the in-flight separation of the vertical stabilizer as a result of the loads beyond ultimate design that were created by the first officer’s unnecessary and excessive rudder pedal inputs. Contributing to these rudder pedal inputs were characteristics of the Airbus A300–600 rudder system design and elements of the American Airlines Advanced Aircraft Manoeuvring Program.’ In August 2010, the NTSB issued the following safety recommendation (EASA ref. UNST-2010- 119): The National Transportation Safety Board recommends that the European Aviation Safety Agency modify European Aviation Safety Agency Certification Specifications for Large Aeroplanes CS-25 to ensure safe handling qualities in the yaw axis throughout the flight envelope, including limits for rudder pedal sensitivity. (A-10-119). — In two previous events, commonly known as the Miami Flight 903 event (May 1997)9 and the Interflug flight event (February 1991)10 (both events are presented in the AA587 report), the pilot commanded pedal reversals caused loads on the A300–600/A310 fins exceeding their certification ultimate load level. Both aeroplanes were designed with greater structural strength than required by the current certification standards, and, therefore, there were no catastrophic consequences. — On 27 May 2005, a de Havilland DHC–8–100 (Dash 8) aeroplane (registration C–GZKH, serial number 117) departed from St. John’s to Deer Lake, Newfoundland, Canada, with 36 passengers 7 https://www.easa.europa.eu/system/files/dfu/EPAS_2017-2021.pdf 8 Refer to NTSB Aircraft Accident Report NTSB/AAR-04/04, adopted on 26 October 2004. 9 Airbus A300-600, registered N90070, operated by American Airlines, flight 903 dated 12 May 1997, which experienced an in-flight loss of control near West Palm Beach, Florida. 10 Airbus A310 operated by the German airline Interflug, 11 February 1991, which experienced an in-flight loss of control during a missed approach at Sheremetyevo Airport in Moscow, Russia. TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 11 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 4. Impact assessment and 3 crewmembers on board. During the climb-out from St. John’s, the indicated airspeed gradually decreased to the point that the aeroplane entered an aerodynamic stall. The aeroplane descended rapidly, out of control, losing 4,200 feet before the aircraft was recovered approximately 40 seconds later. The incident occurred in instrument meteorological conditions during daylight hours. There were no injuries and the aeroplane was not damaged. During this event, the pilot commanded a pedal reversal. — In January 2008, an Air Canada Airbus A319-114 (registration C-GBHZ), operating as flight ACA190, was en-route from Victoria International Airport, British Columbia, to Toronto Lester B. Pearson International Airport, Ontario, when it encountered a wake vortex. The pilot responded with several pedal reversals. Analyses show that this caused a fin load exceeding the limit load by approximately 29 %. The pilot eventually stabilised the aeroplane and landed safely. The current yaw manoeuvre specifications in CS-25 (i.e. CS 25.351) address large rudder pedal inputs at airspeeds up to the design dive airspeed (VD). This ensures safe structural aeroplane characteristics throughout the flight envelope from single full rudder pedal inputs. However, the standard does not address the loads imposed by rudder pedal reversals. Additionally, other CS-25 specifications (CS 25.671) require that ‘each control and control system operate with ease, smoothness, and positiveness appropriate to its function’. However, these specifications do not address specific control system parameters such as inceptor travel, breakout force, or force gradient. 4.1.1.2 Third-country actions on this issue Like CS-25, FAR Part-25 and ICAO Annex 8 do not have provisions addressing the whole safety risk described above, i.e. protection against inappropriate multiple rudder pedal inputs. The FAA The FAA is, in part, addressing this condition for new designs by requiring under Part-25, §25.60111 that applicants for new type certificates show that their design is capable of continued safe flight and landing after experiencing rudder pedal reversals. For fly-by-wire architectures, the applicants have been able to show compliance with this requirement by using appropriate rudder control laws. These control laws have been incorporated through software and, therefore, add no weight or maintenance cost to the aeroplanes. However, such designs might only be capable of a limited number of pedal reversals prior to exceeding airframe ultimate loads. On 28 March 2011, the FAA published a notice of a new task assignment for the Aviation Rulemaking Advisory Committee (ARAC) to consider whether changes to Part-25 are necessary to address rudder pedal sensitivity and rudder reversals12. The task has been conducted by the Flight Controls Harmonization Working Group (FCHWG). EASA participated in the FCHWG group. The ARAC report was finalised in November 2013, and approved by ARAC on 19 December 201313. The majority of the FCHWG members believed that a rule change is needed, but they were not in agreement on what it should require. Only one FCHWG member (Boeing) believed that no change to 11 Part-25, Section 25.601 General (identical to CS 25.601): ‘The aeroplane may not have design features or details that experience has shown to be hazardous or unreliable. The suitability of each questionable design detail and part must be established by tests.’ 12 The ARAC notice is available on the FAA Website using the following link: http://www.gpo.gov/fdsys/pkg/FR-2011-03-28/pdf/2011-7180.pdf 13 The ARAC report is available on the FAA Website using the following link: https://www.faa.gov/regulations_policies/rulemaking/committees/ documents/media/TAEfch-rpsrr-3282011.pdf TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 12 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 4. Impact assessment the subpart C manoeuvre load requirements is necessary; however, it should be noted that Boeing implemented design protection means on their recent certification projects to protect against loads induced by rudder pedal reversals. Finally, the FCHWG recommended to the FAA that a new FAR Part-25 rule be adopted (25.353), together with a corresponding advisory circular (AC). These are shown in Attachment B (the rule) and Attachment C (the AC) of the FCHWG report. The FCHWG proposed new rule (25.353) includes a yaw manoeuvre condition that would be required in addition to the current yaw manoeuvre condition specified in 25.351. The rule would add an ultimate load design requirement that would consist of either a single pedal doublet manoeuvre, or a two pedal doublet manoeuvre. Five members (Airbus, Bombardier, Cessna, Dassault, Embraer) were in favour of the single doublet condition, and five (ALPA, ANAC, EASA, FAA, Transport Canada) were in favour of the two doublet condition. This manoeuvre would be defined as either a full displacement input, followed by one reversal and return to neutral (single doublet condition); or a full displacement input, followed by three reversals and return to neutral (two doublet condition). Furthermore, the FCHWG made the following recommendations: — enhanced Flight Crew Training: the FCHWG recommended that more comprehensive pilot training be required regarding pilot use of rudder on transport category aeroplanes; — for existing transport aeroplanes, the FCHWG believes that retrofit should be considered on a case-by-case basis and that if any potentially unsafe conditions are found, they should be addressed using airworthiness directives. (Note: the FCHWG reviewed several aeroplanes as part of the FCHWG deliberations. None were found to have an unsafe condition.) 4.1.1.3 EASA’s actions on this issue Airworthiness Directives Further to the occurrences mentioned in 4.1.1 above, Airbus developed modifications on the types involved: — Airbus A310/A300-600: a design change involving the installation of a ‘Stop Rudder Input’ Warning (SRIW) system, that monitors rudder inputs and triggers aural and visual warnings as soon as one dangerous rudder doublet is detected; — Airbus A318/319/320/321: a modification within the flight augmentation computer (FAC) to reduce the vertical tailplane stress and to activate a conditional Stop Rudder Input Warning within the flight warning computer (FWC) to further protect against pilot-induced rudder doublets. In accordance with Part-2114, point 21.A.3B, EASA issued Airworthiness Directives to mandate these modifications on all in-service aeroplanes of these types15. 14 Annex I to Commission Regulation (EU) No 748/2012 of 3 August 2012 laying down implementing rules for the airworthiness and environmental certification of aircraft and related products, parts and appliances, as well as for the certification of design and production organisations (OJ L 224, 21.8.2012, p.1-85) (http://eur-lex.europa.eu/legal-content/EN/TXT/?qid=1473415871666&uri= CELEX:32012R0748) 15 For A310/A300-600: refer to AD 2012-0088 dated 25 June 2012, superseded by AD 2015-0174 dated 24 August 2015. For A318/319/320/321: refer to AD 2014-0217 dated 26 September 2014, superseded by AD 2016-0132 dated 5 July 2016. TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 13 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 4. Impact assessment Investigation of other designs EASA will investigate the in-service experience of other aeroplanes inside and outside the European Union (EU) to determine any indication of a potential unsafe condition, with regard rudder pedal reversals. EASA Special Condition In December 2015, EASA published a Special Condition (SC) on ‘Rudder Control Reversal Load Conditions’16. The SC, applicable to large aeroplanes, was prepared based on the ARAC recommendations and is intended to ensure that aeroplanes are design tolerant to two rudder pedal doublets. In addition to the SC consultation, EASA also provided new AMC for the information of stakeholders. During the public consultation, EASA received only a few comments. Boeing proposed a text improvement, but did not oppose to the proposed rule. Embraer and Boeing recommended to use a single doublet condition, instead of the double doublet condition. In the end, EASA retained the same position like in the FCHWG. 4.1.2. Manoeuvring speed limitation 4.1.2.1 Safety risk assessment The NTSB investigation of the accident to the Airbus A300–600 in Belle Harbor on 12 November 2001 concluded that pilots might have misunderstood what the manoeuvring speed is and the extent of structural protection that exists when an aeroplane is operated at speeds below its manoeuvring speed. The manoeuvring speed is defined in CS 25.1507 as an operational speed which must not exceed the design manoeuvring speed VA determined under CS 25.335 (c). VA is a structural design airspeed used in determining the strength requirements for the aeroplane and its control surfaces. The structural design requirements do not cover multiple control inputs in one axis or control inputs in more than one axis at a time at any speed, even below VA. Note: there is an inconsistency in the current CS 25.1583(a)(3), which refers to ‘manoeuvring speed VA’. This terminology was probably introduced in the past because, in practice, the manoeuvring speed has been identified as VA in AFMs, even though it is not always exactly the same as the design manoeuvring speed defined in CS.25.335(c). This consistency will be removed in the proposed amendment of this NPA. The NTSB found that many pilots of transport category aeroplanes mistakenly believe that as long as the aeroplane’s speed is below the manoeuvring speed, they can make any control input they desire without risking structural damage to the aeroplane. As a result, the NTSB recommended that the FAA should amend all relevant regulatory and advisory material to clarify that operating at or below the manoeuvring speed does not provide structural protection against multiple full control inputs in one axis or full control inputs in more than one axis at the same time. 16 The EASA Special Condition is available on the EASA website using the following link: https://www.easa.europa.eu/document-library/product- certification-consultations/proposed-special-condition-c-xx TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 14 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 4. Impact assessment 4.1.2.2 Third-country actions on this issue The FAA agreed with the safety recommendation and amended FAR Part-25, §25.1583(a)(3) in August 2010. The final rule17 adopted clarifying changes to certain statements that must be furnished in each AFM identifying the types of control inputs to avoid because they may result in structural failure. It also removed an inconsistency concerning the reference to ‘manoeuvring speed VA’ in §25.1583(a)(3). Sections 1.2 and 25.335(c) define ‘VA’ as the ‘design manoeuvring speed,’ not the ‘manoeuvring speed.’ 4.1.2.3 EASA’s actions on this issue On the EASA side, CS 25.1583(a)(3) has not been amended and is consistent with the previous FAR Part-25, §25.1583(a)(3). An action is planned by EASA to ensure that AFMs of aeroplanes in service include adequate caution statements (see Section 4.1.4 below). 4.1.3. Who is affected Large aeroplane design organisations. 4.1.4. How could the issue/problem evolve Rudder pedal reversals In order to decrease the risk from exposure to inappropriate rudder pedal inputs, some actions have already been implemented. AFM cautions have been introduced and pilot training programmes have been improved to remind flight crews how to properly use flight controls and what kinds of rudder pedal input must be avoided. Some airworthiness directives have also been issued by EASA to mandate modifications on some in-service aeroplanes (refer to 4.1.1.3). On recently certified fly-by-wire aeroplanes (for instance the Airbus A350, Boeing 787), some design features have been included in the rudder control laws to cope with abnormal rudder pedal reversals in order to protect the vertical tailplane from excessive loads. If no regulatory change is made, EASA would raise the SC mentioned in Section 4.1.1.3 for each new applicable large aeroplane certification project. This would allow EASA to also mitigate the safety risk on new designs, but it is not the most efficient process in the long term. Manoeuvring speed limitation EASA found out that, in spite of the fact that CS 25.1583(a)(3) could have been improved, the vast majority of the large aeroplanes operated in the EU currently have adequate caution statements in their AFMs, although they are not completely harmonised. EASA will liaise with the EU manufacturers who have not yet upgraded their AFM statements on this topic, and with third-country aviation authorities, in order to make the necessary amendments. Such caution statements typically alert the flight crew that rapid and large alternating control inputs, especially in combination with large changes in pitch, roll or yaw (e.g. large sideslip angles), may result in structural failures at any speed, even below the manoeuvring speed. 17 http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgFinalRule.nsf/861ae0b1f7efc3ee85256453007b0e8a/395c3f064247018a862577b200495 b5a!OpenDocument TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 15 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 4. Impact assessment Concerning future large aeroplane designs, their AFMs should be compliant with the FAA amended FAR 25.1583(a)(3) rule. However, CS-25 would not be harmonised with FAR 25. 4.2. What we want to achieve — objectives The specific objectives of this proposal are to: — mitigate, through design related measures, the safety risk created by unintended or inappropriate rudder pedal usage by pilots of large aeroplanes, in particular multiple rudder pedal reversals, which can lead to overstress and failure of primary structure and/or flight controls, and, consequently, loss of control of the aeroplane; and — clarify the specification for provisions to be included in the AFM to alert the flight crew to the risk from rapid and large alternating control inputs in relation with the manoeuvring speed. 4.3. How it could be achieved — options To meet these objectives, actions could be envisaged to address on the one hand new large aeroplane certification projects, and on the other hand existing large aeroplane types. Such actions would be intended to require design-related means of protection against rudder pedal reversals, and also clear caution provisions in the AFM to alert the crew to the risk from rapid and large alternating control inputs in relation with the manoeuvring speed. The following options are considered: Table 2: Selected policy options Option Short title Description No 0 SC Two doublets No regulation change: issue an SC on applicable large aeroplane certification projects, check AFM statements. 1 CS-25 One Amend CS-25 to create a new CS 25.353 yaw manoeuvre condition, doublet consisting of a single pedal doublet manoeuvre, together with an AMC 25.353. Clarify CS 25.1583(a)(3) regarding manoeuvring speed limitation statements in the AFM. 2 CS-25 Two Amend CS-25 to create a new CS 25.353 yaw manoeuvre condition, doublets consisting of a two pedal doublet manoeuvre, together with an AMC 25.353. Clarify CS 25.1583(a)(3) regarding manoeuvring speed limitation statements in the AFM. Note: Discarded Option: rule applicable to existing aeroplanes The analysis of the issue conducted in Section 4.1 above shows that the safety risk is under control and at an acceptable level on existing aeroplanes, but that measures should be considered to prevent unsafe conditions from developing on future designs. It is therefore proposed to consider actions toward new large aeroplane certification projects only. This proposal is in line with the recommendation made by the FCHWG, who also reviewed the existing fleet of large aeroplanes and could not identify any additional relevant rudder reversal service events beyond the five ones mentioned above. TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 16 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 4. Impact assessment 4.4. What are the impacts 4.4.1. Safety impact Rudder pedal reversals Occurrences have shown that some pilots apply multiple rudder pedal reversals, and in one case, this included four full stroke displacements (the American Airline accident). The FCHWG assessed that, out of the five occurrences analysed, there are four known notable rudder reversal events in commercial aviation history, two of which occurred as a result of a wake encounter, and the commercial aeroplane fleet has more than a combined 500 million flight hours. Assuming an equal probability across all aeroplanes in the commercial fleet, the probability of a rudder reversal that reaches or exceeds the design limit loading is approximately 10-8 per aeroplane flight hour. For this reason, it was determined that the use of an ultimate load condition (factor of safety = 1.00) was deemed appropriate. The two pedal doublet manoeuvre proposal (Option 0 with the SC, Option 2) would protect against two full stroke rudder control doublets. The American Airline accident reversals did not occur at the Dutch roll frequency and may not have occurred at the maximum overswing yaw. The two doublet proposed load conditions are conducted such that the reversals occur at the maximum overswing condition. Therefore, the proposed load conditions would provide robust protection against events with rudder reversal scenarios like the American Airline accident and other incidents that have occurred to date. It is noted that the second doublet would be applied with the aeroplane at a non-zero condition (at a non-zero sideslip, etc.). This condition would more likely represent a pilot reaction to an unexpected upset (such as a wake turbulence encounter) than a single doublet that begins at a zero state initial condition. Therefore, the proposed two-doublet design condition would provide more capability to better withstand a potential pilot response to an unexpected external condition such as a wake turbulence encounter. The single pedal doublet manoeuvre proposal (Option 1) would not protect against the American Airline accident scenario, but would protect both against a single full stroke rudder control doublet, as well as multiple rudder control doublets of reduced amplitude. It would rely on pilot training to prevent such pedal reversals, which is not fully reliable given the fact that the reasons for such pilot behaviour are not fully understood and controlled. The assessment by the FCHWG of existing aeroplane capabilities (see Attachment E of the report) revealed that among the 14 aeroplane models analysed (6 manufacturers), 11 models (79 %) would meet the single doublet criteria, and only 6 models (43 %) would meet the two doublet criteria. This shows that the single doublet (Option 1) would provide less benefit than the two doublet criteria (Option 0 and 2). Important note: The FCHWG also agreed that advancements in flight control features may result in future designs having less inherent tolerance for rudder control doublets (such as overspeed protection lessening the CS 25.351 loads at VD, other load alleviation functions, etc.) without including codification regarding rudder control reversals in CS-25. Without any action, this may lead to a decrease in the protection of aeroplanes regarding rudder pedal reversals. TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 17 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 4. Impact assessment Manoeuvring speed limitation The proposed amendment to CS 25.1583(a)(3) would follow the FAA action to clarify the required statements that must be furnished in each AFM for identifying the types of control inputs to avoid because they may result in structural failure. Although today, as explained above, the majority of AFMs have already been updated to meet this expectation, the amended CS 25.1583(a)(3) will ensure that future AFMs continue to include adequate statements for pilot awareness. This contributes to the mitigation of the safety risk from inappropriate flight control inputs, including rudder pedals. 4.4.2. Environmental impact Rudder pedal reversals The proposed new rudder pedal manoeuvres would increase the vertical tail loads to be considered for designs. This could result in increased vertical tail structure and aircraft weight, leading to increased fuel burn and increased engine emissions. The analysis in Attachment E of the FCHWG report (14 aeroplanes from 6 manufacturers) provides a qualitative assessment of the fuel burn/emissions impact resulting from the application of the rules proposed in the report (1 Doublet and 2 Doublet) to existing aeroplanes. The assessment identifies the type of flight control system (FCS) (manual, hydromechanical, fly-by-wire). Note that for some aeroplanes with yaw dampers whose commands cannot be nulled by the pilot (‘unswampable’), it was conservatively assumed that the yaw damper function is NOT operational (for 2 manual FCS aeroplanes, and 2 hydromechanical FCS aeroplanes) although they are much more tolerant to rudder pedal reversals than aeroplanes whose yaw dampers can be nulled by the pilots; this has the effect of increasing the loads applied on the structure and therefore providing a higher and more conservative impact on fuel burn/emissions. In the following tables, we compare the impact on the engine emissions for the different types of FCS. In order to facilitate the comparison, weightings are attributed to each category of impact as follows: — None = 0, — Negligible = 1, — Low = 3, — Medium = 5, — High = 7. The ‘total’ is the sum of all weightings, and the ‘average’ is the ‘total’ divided by the number of aeroplanes analysed. Single doublet criteria (Option 1) FCS architecture Manual (2 a/c) Hydromechanical (6 a/c) Fly-by-wire (6 a/c) Increased engine 1 * Negligible(1) + 4 * None(0) + 6 * None(0) emissions 1 * Medium(5) 1 * Negligible(1) + 1 * Low(3) Total emission increase 6 4 0 Average emission 6/2= 3 4/6= 0.67 0 increase TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 18 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 4. Impact assessment Two doublet criteria (Option 0 and 2) FCS architecture Manual (2 a/c) Hydromechanical (6 a/c) Fly-by-wire (6 a/c) Increased engine 2 * High(7) 1 * None(0) + 6 * None(0) emissions 3 * Low(3) + 2 * Medium (5) Total emission increase 14 19 0 Average emission 14/2= 7 19/6= 3.17 0 increase No aircraft noise impact is foreseen for any of the options. Manoeuvring speed limitation No environmental impact has been identified. 4.4.3. Social impact The amendment of CS 25.1583(a)(3) would improve the knowledge, awareness and skills of pilots, and would therefore have a positive social impact. It should contribute to a better understanding among pilots about the degree of structural protection that exists when full or abrupt flight control inputs are made at airspeeds below the manoeuvring speed. 4.4.4. Economic impact Rudder pedal reversals The analysis in Attachment E of the FCHWG report (14 aeroplanes from 6 manufacturers) provides a qualitative assessment of the cost impact resulting from the application of the rules proposed in the report (1 Doublet and 2 Doublets) to existing aeroplanes. The assessment identifies the type of flight control system (FCS) (manual, hydromechanical, fly-by-wire). Concerning the impact on manufacturers, both non-recurring costs (NRCs) and recurring costs (RCs) are assessed; and for the impact on operators, the fuel burn impact is assessed. Note that for some aeroplanes with yaw dampers whose commands cannot be nulled by the pilot (‘unswampable’), it was conservatively assumed that the yaw damper function is NOT operational (for 2 manual FCS aeroplanes, and 2 hydromechanical FCS aeroplanes) although they are much more tolerant to rudder pedal reversals than aeroplanes whose yaw dampers can be nulled by the pilots; this has the effect of increasing the loads applied on the structure and therefore providing a higher and more conservative impact on costs for manufacturers and fuel burn. In the following tables, we compare the cost impact for the different types of FCS. In order to facilitate the comparison, weightings are attributed to each category of impact as follows: — None = 0, — Negligible = 1, — Low = 3, — Medium = 5, — High = 7. The ‘total’ is the sum of all weightings, and the ‘average’ is the ‘total’ divided by the number of aeroplanes analysed. TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 19 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 4. Impact assessment Single doublet criteria (Option 1) FCS architecture Manual (2 a/c) Hydromechanical Fly-by-wire (6 a/c) (6 a/c) NRC to manufacturer 1 * Negligible(1) + 2 * Negligible(1) + 4 * Negligible(1) + 1 * High(7) 3 * Low(3) + 2 * Low(3) 1 * Medium(5) RC to manufacturer 1 * Negligible(1) + 3 * None(0) + 3 * None(0) + 1 * High(7) 1 * Negligible(1) + 3 * Negligible(1) 1 * Low(3) + 1 * Medium(5) Increased fuel burn 1 * Negligible(1) + 4 * None(0) + 6 * None(0) 1 * Medium(5) 1 * Negligible(1) + 1 * Low(3) Total cost impact 14 26 13 Average cost impact 14/2= 7 26/6= 4.33 13/6= 2.17 Two doublet criteria (Option 0 and 2) FCS architecture Manual (2 a/c) Hydromechanical (6 a/c) Fly-by-wire (6 a/c) NRC to manufacturer 2 * High(7) 2 * Low(3) + 3 * Negligible(1) + 3 * Medium(5) + 3 * Low(3) 1 * High(7) RC to manufacturer 2 * High(7) 1 * Negligible(1) + 2 * None(0) + 3 * Medium(5) + 3 * Negligible(1) + 2 * High(7) 1 * Low(3) Increased fuel burn 2 * High(7) 1 * None(0) + 6 * None(0) 3 * Low(3) + 2 * Medium (5) Total cost impact 42 77 18 Average cost impact 42/2= 21 77/6= 12.83 18/6= 3 Manoeuvring speed limitation The amendment of CS 25.1583(a)(3) (AFM) would have a negligible economic impact. Applicants would only have to ensure that their future AFMs include compliance statements and most of the current type certificate holders have already updated their AFMs. TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 20 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 4. Impact assessment 4.4.5. ICAO and third-country references relevant to the content of this RMT ICAO: The proposed new specifications would be more demanding than Annex 8 SARPs, which do not address rudder reversal pilot inputs. Annex 8 also does not contain specific requirements regarding manoeuvring speed limitation statements in the AFM to alert the crew to the risk from rapid and large alternating control inputs in relation with VA. FAA: The creation of CS 25.353 would create a difference from FAR 25, which does not contain an equivalent rule. However, EASA is aware that the FAA is preparing an NPRM that should propose an amendment of FAR 25 equivalent to this NPA. In the end, the harmonisation or differences between CS-25 and the FAR 25 amendments will depend on the final outcome of the rulemaking processes at both EASA and the FAA. The objective of EASA is to harmonise with the FAA, as far as possible. 4.4.6. General Aviation and proportionality issues This proposal has no impact on General Aviation or micro, small and medium-sized enterprises. 4.5. Conclusion 4.5.1. Comparison of options Option 1 (single doublet pedal input) would provide a rather limited safety benefit, as it would not materially increase the design load level from the current criteria for design loads. This is evident in the table in Attachment E of the FCHWG report. 79 % of the aeroplanes analysed by the FCHWG are already compliant with Option 1, and more importantly, this would not cover scenarios like the one which led to the American Airline fatal accident. Evidence exists that pilots may make more than two pedal inputs, so one doublet does not cover this risk. Option 0 and option 2 (two doublet pedal input) would provide a fair amount of safety benefit, protecting the aeroplane against a variety of multiple pedal reversals, including two full stroke doublets and scenarios like the American Airline accident. Regarding this accident, it must be noted that the pedal reversals did not occur at the Dutch roll frequency and may not have occurred at the maximum overswing sideslip. The proposed load conditions under option 0 and option 2 are conducted such that the reversals occur at the maximum overswing condition. Therefore, the proposed load conditions would provide more capability to withstand an event like the American Airline accident. Although the proposed specifications of option 0 and option 2 (two doublet pedal input) entail a higher cost impact than option 1 for manual and hydromechanical FCSs (for fly-by-wire the impact is almost the same and close to 0), compliance can be ensured without significant strengthening of the vertical tail or significant changes to system design. Various current aeroplanes are already able to meet these specifications with no change required; for example, out of the 14 aeroplane models analysed by the FCHWG, 6 models (43 %) already meet this criterion (1 model with a hydromechanical FCS and 5 models with fly-by-wire FCSs). Such designs that are tolerant to multiple doublets have actually existed since the 1980s without any concerns or negative effects. The FCHWG overall assessment of the economic impact (of the proposed single doublet or two doublet design load conditions) is as follows: TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 21 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 4. Impact assessment In general, Attachment E shows that advanced flight control architectures (FBW) are able to meet the proposed criteria, whereas some hydro-mechanical and manual control architectures cannot. In some cases, OEMs assumed the yaw damper was not operational for their loads analysis of the single doublet and the two doublet conditions. (See line 17 of the table.) However, the yaw damper probably would be considered operational according to the final versions of the proposed rule and advisory material. If the yaw damper were ‘unswampable’ and assumed to be operational in those cases, the loads (and the costs) would likely decrease. The use of an unswampable yaw damper (YD) may be able to reduce the load levels for the single doublet to a ‘low’ or ‘no’ economic impact. However, it might not adequately reduce the large loads of the two-doublet condition to a ‘low’ economic impact. It would depend on the YD authority to reduce pilot commanded side slip angles to safe limits and the cost to redesign these items. Also the use of a high authority YD would need to consider the ramifications of failures and reliability. Furthermore, as noted previously in Section 4.4.1, there is a risk that future designs may include load alleviation features (e.g. speed protection systems, or other load alleviation features) and may therefore become less resilient to pedal reversals; certification requirements should therefore be created to prevent this risk, and only option 0 and 2 achieve this objective. Concerning aeroplanes with manual FCSs, it must be noted that the pedal force which would be specified in the new specifications (single and two doublet options) would be reduced from the levels in CS 25.351 to 890 N (200 lbf), recognising that it would be difficult for a pilot to maintain a high level of force (1335 N (300 lbf) up to VC) while performing rapid alternating inputs. This reduction in pedal force would reduce the loads for aeroplanes with manual control systems. Finally, as explained in position 3 provided in the FCHWG, an FAA issue paper has been applied on recent certification projects and compliance has been demonstrated with few technical or cost issues. EASA has issued an SC requiring a two doublet load case; this SC has been applied since February 2016 to all new type certification projects, and on a case-by-case basis to projects involving significant changes. 4.5.2. Conclusion and recommended option It is recommended that one of the two options specifying a yaw manoeuvre condition consisting of a two pedal doublet manoeuvre, i.e. option 0 or option 2, should be selected. This new specification will ensure that future large aeroplane are designed with features protecting the structure against rudder control pedal reversals like the ones demonstrated in the reported occurrences. This proposal would thus ensure an increased level of safety, while creating little or no economic impact in most cases. For some aeroplanes, mainly the ones with manual FCSs, the economic impact may be higher than on those with fly-by-wire or hydromechanical FCSs. However the current trend in designs is to move away from mechanical systems and towards electronic control systems. EASA estimates that the economic impact would remain reasonable and acceptable to the manufacturer when a new design is developed. Furthermore, several existing designs are already able to comply with the new specification. Technically, both options 0 and 2 would allow the same result to be achieved. However, using the CRI process to issue an SC for each application is not the most efficient process for either applicants or EASA, as it increases workloads and costs for both applicants and EASA. It is therefore more efficient to amend CS-25. Concerning the amendment of CS 25.1583(a)(3), this will ensure that AFMs adequately warn flight crews of the risk from rapid and large alternating control inputs in relation with the manoeuvring TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 22 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 4. Impact assessment speed, thus decreasing the risk of inappropriate flight control system inputs, including (but not only) rudder pedal inputs; no economic impact would be induced by this last specification. This is included in options 1 and 2. The following table provides a qualitative summary of the impact assessment: Option 0 Option 1 Option 2 Safety +++ 0/+ +++ Environmental -/0 0 -/0 Economic ---- - -- Overall - 0 + Therefore, Option 2 is the preferred option. Question to stakeholders Stakeholders are invited to provide quantified justification inputs on the possible economic impacts of the options proposed, or alternatively to propose another justified solution to the issue. Furthermore, stakeholders are also invited to provide any other quantitative information they may find necessary to bring to the attention of EASA. As a result, the relevant parts of the RIA might be adjusted on a case-by-case basis. 4.6. Monitoring and evaluation It is proposed to monitor and analyse new reported occurrences involving inappropriate rudder pedal inputs, in particular multiple reversals. This will allow EASA to evaluate the efficiency and adequacy of the new CS 25.353 rule when the occurrence concerns an aeroplane certified in compliance with this rule. Whenever the occurrence concerns an aeroplane which does not have the new CS 25.353 rule in its certification basis, the analysis of the occurrence will be used by EASA and type certificate holders to determine whether an unsafe condition exists and whether mandatory corrective actions must be taken in agreement with Part-21, point 21.A.3B. The monitoring will be ensured in the frame of the usual continuing airworthiness process followed by EASA and type certificate holders, and also through the investigations of occurrences and safety recommendations from designated safety investigation authorities. TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 23 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 5. Proposed actions to support implementation 5. Proposed actions to support implementation N/A TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 24 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 6. References 6. References 6.1. Related regulations N/A 6.2. Affected decisions ED Decision 2003/2/RM of 17 October 2003 on certification specifications, including airworthiness codes and acceptable means of compliance, for large aeroplanes («CS-25») 6.3. Other reference documents — Federal Register /Vol. 76, No. 59 /Monday, March 28, 2011 /Notices - Notice of new task assignment for the Aviation Rulemaking Advisory Committee (ARAC) on rudder pedal sensitivity and rudder reversals. Task assigned to the re-established Flight Controls Harmonization Working Group, under Transport Airplane and Engine Issues (https://www.gpo.gov/fdsys/pkg/FR-2011- 03-28/pdf/2011-7180.pdf) — Report submitted to the FAA by the Aviation Rulemaking Advisory Committee (ARAC) and the Flight Controls Harmonization Working Group (FCHWG) of the Transport Airplane and Engine Subcommittee, dated 30 December 2013 (https://www.faa.gov/regulations_policies/rulemaking/committees/documents/media/TAEfch- rpsrr-3282011.pdf) TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 25 of 26 An agency of the European Union European Aviation Safety Agency NPA 2017-18 7. Appendix 7. Appendix N/A TE.RPRO.00034-006© European Aviation Safety Agency. All rights reserved. ISO 9001 certified. Proprietary document. Copies are not controlled. Confirm revision status through the EASA intranet/internet. Page 26 of 26 An agency of the European Union
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