PAKKUMUS
HINDAMISKRITEERIUMID JA HINNATAVAD NÄITAJAD
Viitenumber: 241691
Hankija: Riigi Kaitseinvesteeringute Keskus (70009764)
Hange: Rulluksed- Tartu
Pakkumus: 348471
Ettevõtja: Laduks OÜ (12111779), roll: peapakkuja
OSA 1 – RULLUKSED- TARTU
Pakkumuse maksumust hinnatakse - Ilma maksudeta
1. Pakkumuse kogumaksumus käibemaksuta
Tüüp ja hindamismeetod: Maksumus, vähim on parim
Osakaal: 100%
Hindamismetoodika kirjeldus: Madalaima väärtusega pakkumus saab maksimaalse arvu punkte. Teised pakkumused saavad punkte proportsionaalselt
vähem ja arvutatakse valemiga: "madalaim väärtus" / "pakkumuse väärtus" * "osakaal".
a. Soojustatud rulluks 4450x4300 mm, osaliselt valgus läbilaskev.Ukse avamine ja sulgemine automaatikaga. Koos paigaldusega.
Kogus Ühik Ühiku hind Maksumus KM% Maksumus KM-ga Märkused
3 EUR 6661,600 19984,800 20 23981,760
b. Vanade rulluste eemaldamine, utiliseerimine ja vajadusel uue soojustatud lisapaneeli paigaldamine ukse ülaserva jäävale avale.
Kogus Ühik Ühiku hind Maksumus KM% Maksumus KM-ga Märkused
3 EUR 857,567 2572,701 20 3087,2412
c. Lisapaneeli paigaldamine olemaolevale tõstukse kohal olevale avale.
Kogus Ühik Ühiku hind Maksumus KM% Maksumus KM-ga Märkused
1 EUR 289,000 289,000 20 346,800
Osa maksumus kokku KM-ta: 22846,501
Osa maksumus kokku KM-ga: 27415,8012
Koostatud 06.10.2021 08:06:14 1/2 https://riigihanked.riik.ee/rhr-web/#/procurement/
3706456/general-info
Pakkumuse maksumus kokku
Maksumus kokku KM-ta: 22846,501
Maksumus kokku KM-ga: 27415,8012
Koostatud 06.10.2021 08:06:14 2/2 https://riigihanked.riik.ee/rhr-web/#/procurement/
3706456/general-info
1/2
PAKKUMUS
VASTAVUSTINGIMUSED
Viitenumber: 241691
Hankija: Riigi Kaitseinvesteeringute Keskus (70009764)
Hange: Rulluksed- Tartu
Pakkumus: 348471
Ettevõtja: Laduks OÜ (12111779), roll: peapakkuja
OSA 1: RULLUKSED- TARTU
PAKKUMUSE VASTAVUS
Pakkumus peab vastama riigihanke "Tõstuste hooldus ja remont" (viitenumber 221506)
raamlepingus ja minikonkursil sätestatud tingimustele.
Pakkumuse esitamisega kinnitab pakkuja kõigi alusdokumentides esitatud tingimuste ülevõtmist.
Ettevõtjalt oodatavad vastused:
1. Kas pakkuja kinnitab, et pakkumus vastab riigihanke "Tõstuste hooldus ja
remont" (viitenumber 221506) raamlepingus ja minikonkursil sätestatud tingimustele?
(Raadionupp valikutega "Jah/Ei")
Vastus: Jah
2. Kas pakkuja kinnitab esitatud tingimuste ülevõtmist? (Raadionupp valikutega "Jah/Ei")
Vastus: Jah
PAKKUMUSE ESITAMISE VORM
Pakkumuse palume esitada hankija koostatud vormil
(Lisa 1. Pakkumuse_vorm_Raatuse_110_rulluksed). Pakkumus palume lisada dokumentide hulka
digitaalselt allkirjastatuna. Pakkumus peab vastama raamlepingus ja minikonkursil sätestatud
tingimustele.
Ettevõtjalt oodatavad vastused:
1. Lisa 1. Pakkumuse_vorm_Raatuse_110_rulluksed (Dokumendi vorm / Lisa 1
Pakkumuse_vorm_Raatuse_110_rulluksed.xlsx)
Vastus: 1_2_1_Lisa 1 Pakkumuse_vorm_Raatuse_110_rulluksed.asice
2. Kas pakkuja kinnitab, et pakkumus on digitaalselt allkirjastatud? (Raadionupp valikutega "Jah/
Ei")
Vastus: Jah
ÄRISALADUS
Pakkuja märgib pakkumuses, milline teave on pakkuja ärisaladus ning põhjendab teabe
ärisaladuseks määramist.
Pakkuja ei või ärisaladusena märkida:
1) pakkumuse maksumust ega osamaksumusi;
2) teenust
Ettevõtjalt oodatavad vastused:
1. Kirjeldage lühidalt pakkumuses sisalduvat ärisaladust ja lisage selle määramise põhjendus või
märkige, et pakkumus ei sisalda ärisaladust. (Suur sisestusala (max pikkus 4000 tähemärki))
Vastus: Pakkumine ei sisalda ärisaladusty
Koostatud 06.10.2021 08:06:14
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TÖÖDE TEOSTAMISE TÄHTAEG
Tööde teostamise tähtaeg on hiljemalt 17.12.2021 aadressil Raatuse 110, Tartu.
Ettevõtjalt oodatavad vastused:
1. Kas pakkuja saab kinnitada tööde teostamise tähtajaks hiljemalt 17.12.2021? (Raadionupp
valikutega "Jah/Ei")
Vastus: Jah
Koostatud 06.10.2021 08:06:14
https://riigihanked.riik.ee/rhr-web/#/procurement/3706456/general-info
1/1
PAKKUMUS
KÕRVALDAMISE ALUSED JA
KVALIFITSEERIMISTINGIMUSED
Viitenumber: 241691
Hankija: Riigi Kaitseinvesteeringute Keskus
(70009764)
Hange: Rulluksed- Tartu
Pakkumus: 348471
Ettevõtja: Laduks OÜ (12111779), roll: peapakkuja
KÕRVALDAMISE ALUSED
KÕRVALDAMISE ALUSED
Hankija ei sõlmi hankelepingut ja kõrvaldab hankemenetlusest taotleja või pakkuja, kellel
esinevad riigihangete seaduse § 95 lõike 1 punktides 1-5 väljatoodud kõrvaldamise alused.
Hankija kontrollib maksuvõla puudumist, riigihangete registri vahendusel.
Kehtib: Kogu hanke kohta
Ettevõtjalt oodatavad vastused:
1. Kas pakkuja kinnitab, et tal puuduvad kõrvaldamise alused?
Vastus: Jah
Kokkuvõtlikud kinnitused
Ettevõtja kinnitab, et esitatud teave on täpne ja õige ning et ta on teadlik valeandmete esitamise tagajärgedest.
Ettevõtja kinnitab, et tal on võimalik vajaduse korral viivitamata tema kinnitustele vastavad dokumendid
hankijale esitada.
Ettevõtja kinnitab, et ta on nõus oma kinnitustele vastavate andmete väljastamisega hankijale, kui need andmed
on avalike andmete põhjal hankijale oluliste kulutusteta elektroonilisest andmekogust kättesaadavad.
Kinnituse andja nimi: Holger Tasane
Koostatud 06.10.2021 07:45:20
https://riigihanked.riik.ee/rhr-web/#/procurement/3706456/general-info
5820
5550 S/N:02_235_2021_00
743 5550X4400
RAATUSE MILITARY
5970 RSM 45 5/10/2021
Profile:K130 RALgalv.
5970 NOTE: Dimensions not in scale
400
200
5000 5000 4400
1600
5550 64
INDUSTRIAL ROLLER SHUTTER
(RSM)
www.kolliasdoors.com
TECHNICAL HANDBOOK
0
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
CONTENTS
Α. Corporate profile presentation 3
Β. Technical description of industrial roller shutter 5
Γ. Technical specifications of transmission design system 11
Δ. Installation manual 27
Ε. User’s manual 38
Ζ. Maintenance manual 42
COMPANY’S INFO
COMPANY NAME: KOLLIAS Ltd.
Location: 3rd km. National Highway Katerini - Thessaloniki
Sector: Industrial Doors and Loading Bay Equipment
Head offices address: 3rd km. N. H. Katerini - Thessaloniki, Zip Code: 60100 Katerini, P.O. Box: 91
Telephone No.: 23510 36036 - 23510 78080
FAX: 23510 45630
E-mail:
[email protected]
Taxation Office: Β’ Katerini’s
VAT: EL 09567566
KOLLIAS Ltd. Page 2/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
KOLLIAS Ltd. is a modern and integrated industrial unit
with a dynamic presence in the industrial sector. Pioneering and
leading dynamically in the design, construction and manufacture
of industrial roller shutters sectional doors, high speed roller
shutters and loading bay equipment at national and
international level, undertaking and carrying out difficult
construction projects. The philosophy and culmination of our
success is the satisfaction of our customers, which is guaranteed
by the purchase of quality raw materials from Greece and
abroad, with main focus on the production of innovative
products of high quality, aesthetics and safety.
The Research
& Design department is staffed by experienced engineers
with knowledge of CAD / CAM / CAE programs, while the
processing department is fully equipped with state-of-the-art
CNC processing centers. The design and implementation of
electronics and electrical devices is processed by the testing
laboratory, which is the main factor for the complete
production of mechanical, electrical and electronic equipment
by expanding the already large range of our products.
Kollias Ltd. is investing in the logistics infrastructure
and throughout the high level network of partners and
suppliers, the company meets the most demanding
challenges, creating new innovations which are proven from the 20 and more patents it holds in its
history as well as by the large number of our customer’s trust at national and global level.
Given that the company manufactures 95% of all the electromechanical equipment that
accompanies its products, Kollias Ltd. acquires the ability to study and design special requirements
products, it is able to realize any kind of constructional requirement and quirk, ensuring absolute
adaptation of the product to the environment. In order to achieve all of this, the company has invested in
its logistics equipment with the purchase of state-of-the-art programs and equipment. We will briefly
mention part of its equipment, which is:
KOLLIAS Ltd. Page 3/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Construction design and calculation programs such as Solidworks and Cimatron.
Production management programs ERP (Soft1).
CNC milling machines with vertical machining centers of four and five axis.
CNC lathes of four and five axis.
Conventional lathes and vertical axis milling machines.
State-of-the-art laser cutting unit with dual autonomy and power supply.
CNC strands with machining lengths of 8500mm and 4000mm.
Pulsate welding machines MIG / MAG and welding machines TIG.
Machines producing single profile and double-skinned profiles with PU insulation.
CNC composite robotic presses.
CNC cutter with machining length 4000mm and sheet cutting ability of 6mm.
Autonomous unit of electrostatic painting and processing of metals to be dyed.
Contemporary wet dyeing and processing of metals to be dyed
Our mission and vision is to meet our customers' expectations and to consolidate our position in
the global marketplace as the first choice in the field of industrial roller shutters and loading bay
equipment.
KOLLIAS Ltd. Page 4/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
TECHNICAL DESCRIPTION
OF INDUSTRIAL ROLLER SHUTTER WITH
ANCHOR SYSTEM
KOLLIAS Ltd. Page 5/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Industrial roller shutters are electrically driven devices designed to meet exposures complying with
the European Directive 305/2011/ΕΕ, which are certified by a notified laboratory under European
Standard EN 13241-1. Industrial roller shutters have adjustable operating speed and resistance to large
wind pressures.
Figure 1
As it is shown in Figure 1, the winding device is mounted on the cantilever shaft which is supported
by the vertical guides, in turn of which rest on the building infrastructure. Where feasible, support is
carried out directly on the building components, otherwise the formation of a custom metal frame is
considered necessary.
KOLLIAS Ltd. Page 6/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
The structural elements of the parts of the device’s mechanical order, as well as their components,
are made of hot-dip galvanized steel sheets which are painted electrostatically with a polyester base color
of 120 μm thickness, initially subjected to a chemical pretreatment carried out in several stages prior to
dyeing to achieve a high protection of materials and excellent adhesion of the paint to their surface.
The lowest part of the curtain is equipped with a single modular profile, which enhances its
robustness and stability. The bottom bar has applied a high quality EPDM reinforced rubber to ensure
sealing with the floor.
The rotation of the roller shutter’s shaft around of which the curtain is wrapped, is ensured by a
three-phase electric motor to which a suitable gear reducer is fitted. The transmission assembly consists
of the chain, sprockets and scroll bearings (Figure 2).
Figure 2
The halt of the screen at the boundary transport positions is ensured by means of terminal
switches, while for additional safety provision is made for the installation of mechanical terminals.
To avoid uncontrolled downward movement of the curtain, a centrifugal brake is provided to
ensure mechanical locking and immobility (Figure 3). In addition, in order to avoid potential hazards, the
device may be equipped (optionally) with photocells and pressure sensors.
KOLLIAS Ltd. Page 7/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Figure 3
In cases of power failure, roller shutters can be operated manually by two options. The basic
manual operation equipment includes:
Crank manual (basic equipment)
Chain hoist manual (optional equipment, after customer’s request)
In order to deal with the stress of the device by strong winds, it is envisaged to place a calculated
number of anchors, which are fixed and held firmly to the edges of the profile of the curtain.
The anchor consists of a "bifurcated" plate in which two polyamide wheels are fitted. The smooth
rotation of the wheels is achieved by means of closed-type bearing rings (roller bearings), and evolves
into a suitably shaped cavity of the vertical guide (Figure 4). In this way it is possible to anchor the curtain
on the guides eliminating friction, damages and noise.
The guide has longitudinal aluminum profiles of a suitable cross-section, the fittings of which are
fitted with EPDM rubber and PVC profiles respectively, each performing a different task:
PVC profile has a curved cross-section, so that when it comes into contact with the curtain,
smooth and silent sliding is achieved as the coefficient of friction is significantly reduced.
EPDM tire acts as a barrier for foreign particles that can enter the opening as well as a shock
absorber caused by the movement of the curtain, which can cause noise.
KOLLIAS Ltd. Page 8/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Figure 4
All industrial roller shutters are equipped with an electronic control board, through which the
operation of motion is carried out. The ascent and descent of the curtain is achieved either by the
prolonged pressing of the control button, located on the control board, or by other means, such as the
use of remote control, cameras, motion detection radar, photocells etc.
The electronic control board has an installed emergency button, which allows the interruption of
motion in case of an emergency (Emergency stop), while for the same reason it is compatible with all
types of commercial motion detectors. In addition, it can be connected to a pair of industrial photocells
(optional equipment), which are mounted in the vertical guides, while it also has a built-in remote
control system with rolling codes and a stabilized frequency of information transfer, special for industrial
conditions.
The electronic control board has a digital communication port, with our construction machines, e.g.
recording systems or INTERLOCK control systems, which serve to control the operation of more than one
device, communicating with each other, giving priority to each other according to the program. Finally, on
the electronic board there are LED indicators, which give information about the various positions and
activities of the roller shutter. Furthermore, it should also be noted that there are models for products
that carry special digital panels to ensure:
απεριόριστες δυνατότητες προγραμματισμού
processing of network voltage measurement
visual indications existence, concerning the operation of the structure
KOLLIAS Ltd. Page 9/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
The device may cooperate with a light repeater (optional equipment), which signals all motions of
the curtain, as well as its stay at the upper terminal point for a given period before its descending.
Multiple repeaters or even a light signal may be placed on the product if requested.
Finally, the structure can be equipped with a telescopic modular metal frame of wind protection,
where combined with the anchor system it offers much more resistance to the roller shutter against
wind pressure.
The biggest advantage of the present product is the possibility of replacing or repairing all the
mechanical and electrical parts from which it is composed.
It is worth noting that the type and size of the materials used in the present arrangement are
suggested by the manufacturer and therefore it is possible to modify some of them according to the
needs and the desire of the customer.
KOLLIAS Ltd. Page 10/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
SPECIFICATIONS
FOR MOTION SYSTEM
OF INDUSTRIAL ROLLER SHUTTER
KOLLIAS Ltd. Page 11/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
TECHNICAL SPECIFICATIONS OF MOTION SYSTEM FOR RSM 24
Motor’s Technical Specifications
Type MTe Μ 71 Α2
Rated Power P 0,37 Kw
Speed n 2800 rpm
Rated Torque Tm 1.3Nm
Rated Voltage Vm 400 V
Current Im 1.1A
Frequency Fr 50 Hz
Power Factor (cosφ) PF 0.75
Poles PL 2
Phases PN 3
Insulation MPf F
Protection MPr ΙP55
Gearbox’s Technical Specifications
Type RTe MU 50
Transmission Ratio i 1/100
Torque ΤRE 48 Nm
Gearbox Dynamic Efficiency RD 0.563
Service Factor SF 0.96
Min. Operating Temperature WTi - 25 oC
Max. Operating Temperature WTa + 75 oC
Safety Brake’s Technical Specifications
Type CBTe L30
Hub Diameter DH 30 mm
Max. Torque Reaction TCB 450 Νm
Engagement Speed nCB 24 rpm
Micro Switch Voltage Vs 5V
KOLLIAS Ltd. Page 12/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Technical Specifications of Chaining Elements
Chain Type CTe 8Β
Pitch p 1/2''
Sprocket Teeth (Driven) Zs 45
Sprocket Teeth (Drive) Zr 11
Shaft’s Technical Specifications
Diameter Ds 159 mm
Thickness ts 3 mm
End-Shaft Diameter (Drive) Dm 30 mm
End-Shaft Diameter (Driven) DCB 30 mm
Transmission’s Technical Specifications
Gearbox Governor Speed nr 28 rpm
Barrel Speed ns 7 rpm
Total Maximum Torque Τ 192 Νm
Lifting Capacities (Diameter Based) G 240 Kg
Final Drive iO 1/400
Duty Cycle W 90%
Electronic Board’s Technical Specifications
Main Board Type (STD) ETe FBM-0
Main Board Type (OPT) ETe FBM-1
Micro Switch Voltage VSEQ 12 V
International Protection Marking EPr IP54
KOLLIAS Ltd. Page 13/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
TECHNICAL SPECIFICATIONS OF MOTION SYSTEM FOR RSM 45
Motor’s Technical Specifications
Type MTe Μ 71 B2
Rated Power P 0,55 Kw
Speed n 2820 rpm
Rated Torque Tm 2.0Nm
Rated Voltage Vm 400 V
Current Im 1.75A
Frequency Fr 50 Hz
Power Factor (cosφ) PF 0.80
Poles PL 2
Phases PN 3
Insulation MPf F
Protection MPr ΙP55
Gearbox’s Technical Specifications
Type RTe MU 63
Transmission Ratio i 1/100
Torque ΤRE 110 Nm
Gearbox Dynamic Efficiency RD 0.586
Service Factor SF 0.81
Min. Operating Temperature WTi - 25 oC
Max. Operating Temperature WTa + 75 oC
Safety Brake’s Technical Specifications
Type CBTe H40
Hub Diameter DH 40 mm
Max. Torque Reaction TCB 750 Νm
Engagement Speed nCB 24 rpm
Micro Switch Voltage Vs 5V
KOLLIAS Ltd. Page 14/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Technical Specifications of Chaining Elements
Chain Type CTe 10Β
Pitch p 5/8''
Sprocket Teeth (Driven) Zs 38
Sprocket Teeth (Drive) Zr 9
Shaft’s Technical Specifications
Diameter Ds 159 mm
Thickness ts 3 mm
End-Shaft Diameter (Drive) Dm 40 mm
End-Shaft Diameter (Driven) DCB 40 mm
Transmission’s Technical Specifications
Gearbox Governor Speed nr 28 rpm
Barrel Speed ns 7 rpm
Total Maximum Torque Τ 440 Νm
Lifting Capacities (Diameter Based) G 550 Kg
Final Drive iO 1/400
Duty Cycle W 90%
Electronic Board’s Technical Specifications
Main Board Type (STD) ETe FBM-0
Main Board Type (OPT) ETe FBM-1
Micro Switch Voltage VSEQ 12 V
International Protection Marking EPr IP54
KOLLIAS Ltd. Page 15/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
TECHNICAL SPECIFICATIONS OF MOTION SYSTEM FOR RSM 95
Motor’s Technical Specifications
Type MTe Μ 90L2
Rated Power P 1,50 Kw
Speed n 2850 rpm
Rated Torque Tm 5.1 Nm
Rated Voltage Vm 400 V
Current Im 4.7A
Frequency Fr 50 Hz
Power Factor (cosφ) PF 0.66
Poles PL 2
Phases PN 3
Insulation MPf F
Protection MPr ΙP55
Friction-Plate Electromagnetic Coupling System (EM Brake)
Rated Voltage VBR 110 V
Rated Power PBR 150 Watt
Clutch Air Gap cl 0.5 – 0.7mm
Axial Drive Force F 4500 N
Instant Max-Torque (Brake) TBR 30 Nm
Gearbox’s Technical Specifications
Type RTe MU 90
Transmission Ratio i 1/100
Torque ΤRE 244 Nm
Gearbox Dynamic Efficiency RD 0.651
Service Factor SF 0.87
Min. Operating Temperature WTi - 25 oC
Max. Operating Temperature WTa + 75 oC
KOLLIAS Ltd. Page 16/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Safety Brake’s Technical Specifications
Type CBTe H40 - S50
Hub Diameter DH 40 - 50 mm
Max. Torque Reaction TCB 750 - 1400 Νm
Engagement Speed nCB 24 rpm
Micro Switch Voltage Vs 5V
Technical Specifications of Chaining Elements
Chain Type CTe 12Β
Pitch p 3/4''
Sprocket Teeth (Driven) Zs 38
Sprocket Teeth (Drive) Zr 9
Shaft’s Technical Specifications
Φ1 159x3 mm
Diameter –Thickness Φ2 219x3 mm
Φ3 273x4 mm
End-Shaft Diameter (Drive) Dm 40 - 50 mm
End-Shaft Diameter (Driven) DCB 40 - 50 mm
Transmission’s Technical Specifications
Gearbox Governor Speed nr 28 rpm
Barrel Speed ns 7 rpm
Total Maximum Torque Τ 970 Νm
G1 1220 Kg
Lifting Capacities (Diameter Based) G2 885 Kg
G3 710 Kg
Final Drive iO 1/400
Duty Cycle W 90%
Electronic Board’s Technical Specifications
Main Board Type (STD) ETe FBM-2
Micro Switch Voltage VSEQ 12 V
International Protection Marking EPr IP54
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
TECHNICAL SPECIFICATIONS OF MOTION SYSTEM FOR RSM 150
Motor’s Technical Specifications
Type MTe Μ 90L2
Rated Power P 1,50 Kw
Speed n 2850 rpm
Rated Torque Tm 5.1 Nm
Rated Voltage Vm 400 V
Current Im 4.7A
Frequency Fr 50 Hz
Power Factor (cosφ) PF 0.66
Poles PL 2
Phases PN 3
Insulation MPf F
Protection MPr ΙP55
Friction-Plate Electromagnetic Coupling System (EM Brake)
Rated Voltage VBR 110 V
Rated Power PBR 150 Watt
Clutch Air Gap cl 0.5 – 0.7mm
Axial Drive Force F 4500 N
Instant Max-Torque (Brake) TBR 30 Nm
Gearbox’s Technical Specifications
Type RTe MU 110
Transmission Ratio i 1/100
Torque ΤRE 353 Nm
Gearbox Dynamic Efficiency RD 0.690
Service Factor SF 1.20
Min. Operating Temperature WTi - 25 oC
Max. Operating Temperature WTa + 75 oC
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Safety Brake’s Technical Specifications
Type CBTe S50– T60
Hub Diameter DH 50 - 60 mm
Max. Torque Reaction TCB > 1400 Νm
Engagement Speed nCB 24 rpm
Micro Switch Voltage Vs 5V
Technical Specifications of Chaining Elements
Chain Type CTe 20Β
Pitch p 1 1/4''
Sprocket Teeth (Driven) Zs 45
Sprocket Teeth (Drive) Zr 9
Shaft’s Technical Specifications
Φ1 219x3 mm
Diameter –Thickness Φ2 273x4 mm
Φ3 324x5 mm
End-Shaft Diameter (Drive) Dm 50 - 60 mm
End-Shaft Diameter (Driven) DCB 50 - 60 mm
Transmission’s Technical Specifications
Gearbox Governor Speed nr 28 rpm
Barrel Speed ns 7 rpm
Total Maximum Torque Τ 1765 Νm
G1 1612Kg
Lifting Capacities (Diameter Based) G2 1293 Kg
G3 1090 Kg
Final Drive iO 1/500
Duty Cycle W 90%
Electronic Board’s Technical Specifications
Main Board Type (STD) ETe FBM-2
Micro Switch Voltage VSEQ 12 V
International Protection Marking EPr IP54
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
TECHNICAL SPECIFICATIONS OF MOTION SYSTEM FOR RSM 200
Motor’s Technical Specifications
Type MTe Μ 90L2
Rated Power P 1,50 Kw
Speed n 2850 rpm
Rated Torque Tm 5.1 Nm
Rated Voltage Vm 400 V
Current Im 4.7A
Frequency Fr 50 Hz
Power Factor (cosφ) PF 0.66
Poles PL 2
Phases PN 3
Insulation MPf F
Protection MPr ΙP55
Friction-Plate Electromagnetic Coupling System (EM Brake)
Rated Voltage VBR 110 V
Rated Power PBR 150 Watt
Clutch Air Gap cl 0.5 – 0.7mm
Axial Drive Force F 4500 N
Instant Max-Torque (Brake) TBR 30 Nm
Gearbox’s Technical Specifications
Type RTe MU 110
Transmission Ratio i 1/100
Torque ΤRE 353 Nm
Gearbox Dynamic Efficiency RD 0.690
Service Factor SF 1.20
Min. Operating Temperature WTi - 25 oC
Max. Operating Temperature WTa + 75 oC
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Safety Brake’s Technical Specifications
Type CBTe T60
Hub Diameter DH 60 mm
Max. Torque Reaction TCB > 1400 Νm
Engagement Speed nCB 24 rpm
Micro Switch Voltage Vs 5V
Technical Specifications of Chaining Elements
Chain Type CTe 20Β
Pitch p 1 1/4''
Sprocket Teeth (Driven) Zs 54
Sprocket Teeth (Drive) Zr 9
Shaft’s Technical Specifications
Φ1 219x3 mm
Diameter –Thickness Φ2 273x4 mm
Φ3 324x5 mm
End-Shaft Diameter (Drive) Dm 60 mm
End-Shaft Diameter (Driven) DCB 60 mm
Transmission’s Technical Specifications
Gearbox Governor Speed nr 28 rpm
Barrel Speed ns 7 rpm
Total Maximum Torque Τ 2118 Νm
G1 1934Kg
Lifting Capacities (Diameter Based) G2 1552Kg
G3 1307Kg
Final Drive iO 1/600
Duty Cycle W 90%
Electronic Board’s Technical Specifications
Main Board Type (STD) ETe FBM-2
Micro Switch Voltage VSEQ 12 V
International Protection Marking EPr IP54
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
TECHNICAL SPECIFICATIONS OF MOTION SYSTEM FOR RSM 300
Motor’s Technical Specifications
Type MTe Μ 90L2
Rated Power P 2.80 Kw
Speed n 2860 rpm
Rated Torque Tm 9.6Nm
Rated Voltage Vm 400 V
Current Im 8.7A
Frequency Fr 50 Hz
Power Factor (cosφ) PF 0.66
Poles PL 2
Phases PN 3
Insulation MPf F
Protection MPr ΙP55
Friction-Plate Electromagnetic Coupling System (EM Brake)
Rated Voltage VBR 110 V
Rated Power PBR 150 Watt
Clutch Air Gap cl 0.5 – 0.7mm
Axial Drive Force F 4500 N
Instant Max-Torque (Brake) TBR 30 Nm
Gearbox’s Technical Specifications
Type RTe MI130
Transmission Ratio i 1/100
Torque ΤRE 552 Nm
Gearbox Dynamic Efficiency RD 0.54
Service Factor SF 1.10
Min. Operating Temperature WTi - 25 oC
Max. Operating Temperature WTa + 75 oC
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Safety Brake’s Technical Specifications
Type CBTe T60
Hub Diameter DH 60 mm
Max. Torque Reaction TCB > 1400 Νm
Engagement Speed nCB 24 rpm
Micro Switch Voltage Vs 5V
Technical Specifications of Chaining Elements
Chain Type CTe 20Β
Pitch p 1 1/4''
Sprocket Teeth (Driven) Zs 54
Sprocket Teeth (Drive) Zr 9
Shaft’s Technical Specifications
Φ1 219x3 mm
Diameter –Thickness Φ2 273x4 mm
Φ3 324x5 mm
End-Shaft Diameter (Drive) Dm 60 - 70 mm
End-Shaft Diameter (Driven) DCB 60 mm
Transmission’s Technical Specifications
Gearbox Governor Speed nr 28 rpm
Barrel Speed ns 7 rpm
Total Maximum Torque Τ 3312 Νm
G1 3025Kg
Lifting Capacities (Diameter Based) G2 2426Kg
G3 2044Kg
Final Drive iO 1/600
Duty Cycle W 90%
Electronic Board’s Technical Specifications
Main Board Type (STD) ETe FBM-2
Micro Switch Voltage VSEQ 12 V
International Protection Marking EPr IP54
KOLLIAS Ltd. Page 23/46
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
INSTALLATION – OPERATION &
MAINTANANCE MANUAL
OF INDUSTRIAL ROLLER SHUTTER
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
GENERAL SAFETY RULES
Note: Please keep these instructions for future use.
Carefully read and maintain the manual in a safe place as it provides you with important information
about the safe installation and operation of the roller shutters. It also describes the proper care and
maintenance of the elements of the product in order to achieve long and safe operation.
ATTENTION
It is necessary to secure the space around the place of installation of the roller shutter in order to
avoid the passage of persons not related to the work.
The roll installation must be carried out by qualified personnel and in accordance with EN 12635.
For the proper installation of the product the presence of at least two trained technicians is
required on field.
For safety and convenience, perform the installation steps in the order specified in these
instructions.
The roller shutter can only be installed on static infrastructure buildings in order to achieve the
required support of the product.
The mounting on supporting components must be approved by a manufacturer.
The fastening elements must be checked for suitability and selected according to the prevailing
structural conditions.
Installation must be carried out using secure means (eg scaffolding).
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Eliminate the risk of corrosion
To eliminate corrosion risk is required:
Provide sufficient drainage of water at the site of the roll installation.
The building should be dry and have adequate ventilation.
Avoid contact with corrosive and caustic materials.
Roller shutter’s parts must be covered when mortar, cement or gypsum is being applied.
REQUIREMENTS OF INSTALLATION PERSONEL
Requirements of qualified personnel for the correct and safe installation of the product:
Knowledge of general and special safety regulations and accident prevention.
Knowledge of applicable electrical regulations.
Training in the use and maintenance of appropriate safety equipment.
Sufficient education and training by certified electrician installers.
Ability to recognize the risks that can be caused by electricity.
Ability to apply the following standards
EN 12635 (“Industrial doors, commercial and garage doors - Safety devices for electrically
operated doors and garage doors - Installation and use”).
EN 12453 (“Industrial doors, commercial and garage doors - Safety devices for electrically
operated doors and garage doors - Requirements”)
EN 12445 (“Industrial doors, commercial and garage doors - Safety devices for electrically
operated doors and garage doors - Test methods”)
REQUIREMENTS OF THE OWNER OF THE INSTALLED PRODUCT
Briefing on the use of the product.
Maintaining the manual of the product.
Knowledge of general safety regulations and accident prevention.
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
INSTALLATION MANUAL
FOR INDUSTRIAL ROLLER SHUTTER
KOLLIAS Ltd. Page 27/46
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Kollias Ltd. in support of its customers and the optimum utilization of its products, created the
following installation guide for industrial roller shutters. In order to highlight the high quality of the
product, the way of installation and proper operation is a key element in avoiding damage and
malfunctions. The following steps describe in detail the process of the installation of the Industrial Roller
Shutters.
STEP 1 : Basic checks before the installation of Industrial Roller Shutter
Before starting any installation work, make sure that the right space (WR) and left (WL) of the
opening as well as the total height (HT) is sufficient to fit the guides (this is not required when the
installation is in "tunnels", meaning between the walls. Also, a check should be made if the floor is tilted
to make the necessary corrective movements by cutting a section of the lower part of the guide, which
will be placed in the highest altitude position (Figure 1). The purpose of the process of controlling the
height difference of the floor is that after lifting and supporting the guides, the roller bearings must be at
the same height.
Figure 1
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Upon completion of the work lifting and supporting the guides, the bearing bases of the roller shutter
must be in the same position of height. Otherwise, there is a risk that the product may malfunction,
which may cause premature fatigue in its mechanical components.
STEP 2 : Installation of Industrial Roller Shutter’s Guides
Since we have originally set the exact place of mounting of the guides, lift one of the two,
seeking to be as vertical as possible. By using control instruments (spirit level or laser) we adjust the
position to ensure total verticality in all directions. Special attention is needed, to ensure that the
position of the center of the guide is vertical to the building, which will ensure the proper functioning of
the roller shutter’s curtain.
Figure 2
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INDUSTRIAL ROLLER SHUTTER_(RSM)
Concluding the guide's suspension process, we continue with its support, wherever it is done
with bolts, plugs or welding. Particular emphasis should be placed on positions near the base where at
least three support points are required (Figure 2). Work is completed by installing support elements per
meter length of the driver.
STEP 3 : Define the distance between vertical guides
We lift the second guide and perform the corresponding actions with the first. In order to safely
define the distance between the guides, it is suggested that the measurements be made between the
inner surfaces of the shaped beams of the guide (Figure 3), both in their upper and lower position.
Figure 3
As in the first guide, special attention is required so that the mounting of the roller shutter’s base
is placed vertically in the building, as shown in (Figure 2).
If screws or plugs are used to support the guides, their application must necessarily be applied
to the girder formed thereon and not to the section through which the roller shutter passes. Length (L)
as well as height (H) is listed on the roll case, as well as on the motors.
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
STEP 4 : Rotating the roller shutter’s bases
Before fitting the roller shutter onto the mountings, make sure that the motor and safety brake
are in the correct position. To achieve this, we lift the roller shutter using either a crane or a forklift at a
desired work height. Then adjust the crank to the motor’s socket and rotate it, rotate the motor’s
mounting (Figure 4). Corresponding rotation work is done for the base of the safety brake, which can be
accomplished easily by hand.
Figure 4
STEP 5 : Positioning the roller shutter on the bearing and checking the gap between the shaft and the
base
Raise the roller shutter to a height slightly higher than that of the mountings and carefully move
the crane or forklift so that the bases lie above the guides mounting (Figure 5). Place the bases on the
mounting and then smoothly move the product, so that they come into contact with the upper part of
the guides.
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Figure 5
Figure 6
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Then place the screws that secure the base to the mounting, and before it is tightened we
visually check that the gap between the shaft and the base (motor - safety brake) is uniform (T1 = T2)
(Figure 6). This gap is designed to be changeable, especially on the side of the motor’s base, for reasons
of expediency. Particular emphasis must be placed on the correct mounting support so that the gear
chain is stretched, thereby ensuring smooth operation on the roller shutter.
STEP 6: Adjust the roller shutter’s curtain to the guides
Having fixed the bases on the mountings, we rotate the roller shutter using the crank, so that the
bottom bar can is settled on the guide's side. Then we open the screen cover and direct the bottom bar
downwards, with simultaneous manual rotation of the roller shutter, within the guides. It is
recommended that the device be supplied with electricity, when a portion of which at about 50 cm, is
inside the guides (Figure 7).
Figure 7
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
STEP 7 : Connecting the Safety Brake with the Electronic Board
Using a 2x0.5mm cable, we connect the safety brake to the board in the position of the NC D , for
boards FBM-0, or Safety Brake on boards like FBM-1 and FBM-2, before removing the existing bridge
(throughout 2x0.5mm cable is transferred only command and not electricity). The cable passes over the
roller shutter, either in an electrical channel, or on the building chosen positions, selected by the installer
of the installation workshop.
In the event that the safety brake switch is opened (opening) (for example, the curtain is suddenly
descending), the electronic circuit commands motor’s shutdown.
STEP 8 : Adjusting the Terminal Switches of the Industrial Roller Shutter
At first, we connect the electronic board with the manual
control knob (Figure 8), watching the BROWN wire being connected
to the ASCEND button and the YELLOW cable with the DESCENT
button. Then we feed the board with three-phase current and start
the process of adjusting the terminals switches. Figure 8
By pressing the DESCENT button, we see in the terminal control board (Figure 9) that the rotors
move to the right. In case, that this does not occur, we invert the two of the three power supply phases,
but in no case do we change the motor wiring to the electrical board.
This matter can only be observed in roller shutter assemblies equipped with a FBM-0 electronic
board, which does not have a phase sequencer. In contrast to the devices equipped with FBM-1 and
FBM-2, the error is detected and indicated by means of a light bulb, whereby reversing of the phases is
carried out without requiring testing the roller shutter.
Afterwards, we lower the roller shutter until the bottom bar comes into contact with the floor. In
this position, we must adjust that the right rotor, controlling the descent, presses the corresponding
contact. To manually move the rotor it is necessary to snap the locking screw, thus allowing it to rotate
freely. After completing the previous procedure, tighten the screw again by turning it by hand and not by
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
using a tool. Then we lift the roller shutter and lower it again, in order to check that the previous
terminal setting is accurate. If this is not the case, then we proceed with a correction and repeat the
process.
Rotor’s locking bolts Descent rotor
Ascent rotor
Αscent control contact Descent control contact
Figure 9
After completing the setting of the lower terminal switch, we begin the procedure for setting the
top position of the roller shutter. By pressing the ASCENT button (BROWN wire) we notice that the rotors
of the terminal board move to the left. Raise the roller shutter to the position where the bottom bar and
the roller shutters slat are located within the guides. In this position we must adjust that the left rotor,
controlling the ascent, presses the corresponding contact. Then we lower the roller shutter and raise it to
check that the previous terminal setting is accurate. If this is not the case, then we proceed with a
correction and repeat the process.
STEP 9: Photocells installation
In the case of devices equipped with photocells, they should be placed at a height of about 50 cm
from the floor. Particular care must be taken to ensure that the height of the photocells is exactly the
same for both vertical guides.
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Note 1 : In RSM24 and RSM45 roller shutter’s types, lifting and descending of the roller shutters are
achieved by prolonging the pressure of the controller. Upon request, an automatic lifting system,
accompanied by a phase success control system (FBM-1, FBM-2), can be customized. To control the
roller shutter’s position during auto-lift, use the descent button, which is pressed momentarily when the
roller shutter reaches the desired position, which acts as a stop.
Note 2 : For the RSM95, RSM150, RSM200 and RSM300, the weight of the construction is greater than
RSM24 and RSM45, which means that the lifting capacity of the lifting systems will be multiplied. Also in
these embodiments, the guide is provided with an electromagnetic momentary braking system for
greater safety.
Note 3 : In the RSM95, RSM150, RSM200 and RSM300 devices the electronic board is equipped with an
asymmetry and phase sequencing control. This device protects us from the wrong connection to the grid,
preventing the roller shutter from moving in the opposite direction, causing problems in the terminal
switches.
Note 4 : To make sure that the wiring has been properly connected to the power grid, the manual
operation indication light should turn red (external devices have a green light) and the monitor light
inside the panel is green. In the event of a faulty connection, the manual light will not light up, while the
supervisor lamp in the panel will turn red. In this case, you will have to reverse the two phases.
Note 5 : In the RSM95, RSM150 RSM200 and RSM300 roller shutter types, the electronic circuit has an
auto-lift system, while the descent is achieved by prolonged press of the controller. For this reason
special attention is paid to the adjustment of the upper terminal switch, while it is suggested that the
adjustment be made at a lower point than the upper limit of the guides, with a gradual displacement of
the rotor.
Note 6 : When shipping, the industrial roller shutters assembly, the terminals may be removed so that
they are not damaged. The following steps need to be taken, in order to replace them accordingly.
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TECHNICAL HANDBOOK
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Figure 10
1. Remove the four hexagonal head screws on the gear unit.
2. Install the terminal system into contact and adapt it to the gear unit.
3. Replace the hexagonal screws to hold the board in the gear unit.
Note 7 : In order to properly operate and secure the roller shutter, it is necessary that the floor with
which the sealing rubber is in contact is flat and clean.
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
INSTRUCTIONS OF
INDUSTRIAL ROLLER SHUTTER’S
PROPER OPERATION
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TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
The use of the industrial roller shutter is exclusively to operate as a barrier for the space it is
installed. No other use of the product is allowed (e.g. lifting operation). Industrial roller shutters are
designed, developed and assembled to withstand all loads that may appear, during its proper operation.
Any form of a misuse of the product may contributed with an excess overload that has not been taken
into account in their static study, therefore the manufacturer takes no responsibility for the failure of the
product or caused accident.
HANDLING ON STATIONARY OPERATION
Operation mode of the industrial roller shutter is fully controlled and automated. The curtain is
set for ascent or descent with the operator's interaction on the corresponding button of the basic fixed
controller and stops immediately by stopping any activity on it. When the curtain reaches its upper or
lower motion, it stops automatically via the terminal switches, even if we continue to operate with the
button.
In case of circuit voltage drop, every function of the industrial roll is immediately interrupted.
After resetting the voltage to the desired levels, an effect is required on each roller control board as each
given command is automatically canceled.
REMOTE CONTROL
As mentioned above, the operation of the roller shutter with instant command by remote
control is possible both for upward and downward movement of the curtain.
In the case of automatic ascending and descending of the curtain, the device is necessarily
equipped with a photocell placed at a height of 50 - 80 mm from the ground and a pressure switch fitted
to the floor sealant, in order to avoid accidents during the unintentional influence on the controller, but
also in case of an obstacle within the opening, which the remote user does not is aware of or notice.
In case, where only the automatic ascent of the roller shutter is desired, the device is not
required to carry a photocell and a pressure switch, since the descent is affected by the operator at the
button of the fixed control operation.
KOLLIAS Ltd. Page 39/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
MANUAL OVERRIDE
For manual operation of the industrial roller shutter, the motor is fitted with either a crank
manual or chain hoist.
Manual override must be operated only for the most common causes of circuit shutdown, which
are mentioned below:
1. Power supply failure.
2. Voltage failure.
3. Failure of electrical safety.
4. Motor’s or electrical circuit’s malfunction.
During manual operation the terminals switches are set off. Therefore, special attention is
needed in both cases, when descending and ascending of the roller shutter. Under no circumstances
should they exceed the roller shutter’s operating limits, as they will cause damage to the terminal
switches.
In order to operate manually the roller
shutter, you have to place and push the crank
manual or by rotating the chain of chain hoist’s
system. This causes an automatic power cut,
which is visually indicated by turning off the
indicator light. Manually lifting or descending the
roller shutter will require a fairly large number of
spins due to the gearbox.
To re-activate the electrical circuit of the
roller shutter, when using a crank, it must be
removed from the socket, checked by the
simultaneously lighting of the indication.
KOLLIAS Ltd. Page 40/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
If this is not achieved, then the switch located within the crank’s holder may have not return to
its original position. Reinstall the crank and, with gentle movements, try to unblock the switch.
In case of which the use of a chain hoist is applied, in order for the roller to return to automatic
mode, we must rotate the pulley in the opposite direction, from the original direction of rotation. Be
careful that the counterclockwise rotation of the chain should be mild (the minimum applied force) to
activate the electronic circuit of the roller shutter.
ATTENTION
To avoid any form of injury:
Proceed with ascending or descending of the roller shutter, only when the opening is clear and free
of any kind of obstacles.
Do not operate the roller shutter throughout heavy and strong winds, in order to ensure the proper
motion of the curtain.
Make sure that the control panel, as well as the remote controller is not being used by children or
unauthorized personnel.
Make sure that the remote control is not activated unintentionally (e.g. in your pocket).
KOLLIAS Ltd. Page 41/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
MAINTENANCE INSTRUCTIONS
FOR INDUSTRIAL ROLLER SHUTTER
KOLLIAS Ltd. Page 42/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
Proper maintenance of the industrial roller shutter is a prerequisite for its smooth and silent
operation and longevity. The maintenance of the product includes the following tasks.
Checking the terminals switches for proper operation
The boundary end positions of the curtain are determined by the terminal board. Inspect visually
if the terminal switches are correctly set by following the procedure below:
The roller shutter is properly adjusted and the curtain is normally down when the sealing rubber
is tangled to the floor and the profiles keep the distance between them constant.
The roller shutter has been set properly and the curtain is placed in the upper ascending position,
when the sealing rubber is in approximate distance of 200mm from the mounting of the roller
shutter’s base.
KOLLIAS Ltd. Page 43/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
In case that none of the above occurs, please contact the manufacturer to send a qualified
workshop to make the appropriate arrangements.
Lubrication of the gear chain
Careful and effective lubrication is a prerequisite for achieving a 15,000-hour service life, which is
the basis for chain calculation. According to DIN 8195 the type of lubrication is determined by the speed
of the chain. Lubrication must be done frequently the greater the chain speed, and as much as the dust
and moisture content is the operating environment of the product.
For the industrial roller shutters the speed does not exceed 0.2 m / sec and therefore according
to DIN 8195 the lubrication mode selected is manual lubrication. The materials used to lubricate this type
of chain are:
Viscous lubricants (grease type).
Lubricating oil.
Depending on the ambient temperature according to DIN 8195, lubricating oil with a certain
viscosity class is required. For example:
Ambient temperature in oC Viscosity class for lubricating oil
-5 < t < +25 SAE 30
25 < t < 45 SAE 40
45 < t < 65 SAE 50
KOLLIAS Ltd. Page 44/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
As mentioned above, for determining the chain lubrication time, the catalytic factor is the
conditions prevailing at the roller shutter installation site as the drive speed is considered to be very low.
Therefore, in a non-constrained environment, such as industrial, craft and commercial areas,
chain lubrication can take place every 15,000 openings. In contrast, in places with a high load of dust and
moisture, chain lubrication must be carried out every 1500 openings.
Visual inspection of the movement system
The industrial roller shutter’s assembly is equipped with an industrial electric motor and a
reducer with gearless worm gear. Keep the system clean of dust and dirt. No maintenance of the gear
unit is required as it contains long-lasting lubricant, nevertheless check for leaks. In case of leakage,
immediately contact an authorized repairer. Also visually inspect the condition of the power cables of
the electric motor. If you find any damage, contact an authorized repairer immediately.
Check the sealing and sliding profile of the curtain
The guide carries along the aluminum profile of a suitable cross section, the EPDM rubber and
PVC profiles of which are used to seal and smooth the profiles to the guides respectively. Depending on
the frequency of use and the operating conditions of the roller shutter (use under severe wind pressure),
they may be damaged. In such case it is suggested to replace them in order to ensure maximum sealing
and silent movement of the curtain. For better visual control of these elements, it is suggested that the
curtain be raised, ensuring better visibility.
Cleaning the roller shutter
Clean the product at regular intervals, especially if it is in a dusty, muddy or other dirt
environment.
Always use dry or slightly damp cloth. Do not use chemical cleaners or other corrosive materials.
If the curtain contains windows do not use household cleaners, but only damp cloth.
KOLLIAS Ltd. Page 45/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
TECHNICAL HANDBOOK
INDUSTRIAL ROLLER SHUTTER_(RSM)
ATTENTION
Maintenance should be carried out more often if the door is subjected to a high level of use.
All faulty components must be replaced with genuine accessories.
Maintenance must be carried out by trained personnel.
These instructions must be observed when carrying out maintenance work.
It is important to follow the warnings and safety instructions.
Door maintenance should be documented.
KOLLIAS Ltd. Page 46/46
D.Z. –Ver.1st – 08/12/17
Address: Postal address: Tel.: +30 23510 36036
3rd km. National Highway Katerini - Thessaloniki P.O. Box : 91 Fax: +30 23510 45630
Katerini 60100, Katerini Web: www.kolliasdoors.com
Lp.
Riigi Kaitseinvesteeringute Keskus
Järve 34a 11314 Tallinn
,,
Objekt: Raatuse 110, Tartu
05.10.2021
HINNAPAKKUMINE NR. 20135897-2
Käesolevaga Täname Teid huvi tundmast Laduks OÜ toodete ja teenuste vastu ning allpool esitame Teile oma
parima pakkumise alljärgnevalt:
Positsioon 1
Nimetus Kogus Ühik
Rulluks Laduks avale 5510-5550 x 4300-4400 mm (l x k), RSM K130, tsingitud kinnised
3 tk
profiilid, tuulekoormus Klass 3, mootor, juhtnupud, dead-man sulgumine
1 profiil akendega 3 kmpl
Transport Eestisse 1 kmpl
Automaatika paigaldus 3 tk
Tõstuste paigaldus 3 tk
Paigaldajate transport objektile 1 kmpl
Tõstuk paigaldustöödeks või paigalduse lisaraha 1 kmpl
Tsingitud nelikanttoru 120x40x3 mm avaraamiks 40 jm
Avaraami paigaldus 40 tk
Positsiooni nr. 1 maksumus kokku (ilma KM-ta): 19984.80
Positsioon 2
Nimetus Kogus Ühik
Lisapaneel ca. 5550x610 mm, 1 kmpl 5.5 jm
Lisapaneeli paigaldus 1 tk
Positsiooni nr. 2 maksumus kokku (ilma KM-ta): 289.00
Positsioon 3
Nimetus Kogus Ühik
Rullukse demontaaz 3 tk
Utiliseerimine 1 kmpl
Tõstuk rulluste maha tõstmiseks 1 kmpl
Lisapaneel ca. 5550x610 mm, 3 kmpl 16.65 jm
Lisapaneeli paigaldus 3 tk
Positsiooni nr. 3 maksumus kokku (ilma KM-ta): 2572.70
Kogu pakkumise maksumus kokku (ilma KM-ta): 22846.50 EUR
Käibemaks 20%: 4569.30 EUR
Kogu pakkumise maksumus kokku (koos KM-ga): 27415.80 EUR
Tarnetähtaeg: kuni 5 nädalat
Pakkumise kehtivus: 1 kuu
Garantiiaeg: 2 aastat
Maksetingimused: kokkuleppel
Lugupidamisega,
Toomas Raag
56 505 898
6 803 505
[email protected]
Laduks OÜ 6 803 505 Reg. nr: 12111779
Kuma tee 12, Peetri alevik GSM: 56 505 898 VAT nr: EE101452120
75312, Rae vald, Harjumaa
[email protected] A/a: LHV Pank EE947700771003701156
Holger Tasane
Laduks OÜ
Kuma tee 12, Peetri alevik 11.10.2021 nr 10-2/21/4030-1
75312 Harju maakond
[email protected]
Tellimiskiri
Riigi Kaitseinvesteeringute Keskuse ning Laduks OÜ vahel 17.07.2020 sõlmitud raamlepingu 2-2/20/534 -
1 (viitenumber 221506) ja korraldatud minikonkursi (viitenumber 241691) alusel esitame tellimuse
vastavalt teie pakkumusele (Lisa):
1) Soojustatud rulluks 4450x4300 mm, osaliselt valgus läbilaskev. Ukse avamine ja sulgemine
automaatikaga. Koos paigaldusega. Kogus 3 tk.
2) Vanade rulluste eemaldamine, utiliseerimine ja vajadusel uue soojustatud lisapaneeli paigaldamine
ukse ülaserva jäävale avale. Kogus 3 tk.
3) Lisapaneeli paigaldamine olemasolevale tõstukse kohal olevale avale. Kogus 1 tk.
Tellimuse kogumaksumus on 22 846,50 eurot käibemaksuta (27 415,80 eurot käibemaksuga).
Asukoht: Tartu, Raatuse 110
Tööde teostamise tähtaeg: mitte hiljem kui 17.12.2021
Kontaktisik tööde teostamisel on Toomas Soosaar (telefon +372 514 8587, e-post
[email protected] ja
[email protected]).
1. Maksetingimused:
1.1. Palume esitada arve 5 tööpäeva jooksul, pärast tööde/kauba üleandmise-vastuvõtmise akti
allkirjastamist, masintöödeldava e-arvena.
1.2. Palume märkida arvele lisaks käibemaksuseaduses kehtestatud nõuetele järgnev teave:
• maksja: Riigi Kaitseinvesteeringute Keskus, Järve 34a, 11314 Tallinn, registrikood 70009764;
• tellija: Riigi Kaitseinvesteeringute Keskus;
• tellija kontaktisik Ly Kollist;
• raamlepingu number 2-2/20/534 -1;
• ostutellimuse number 10-2/21/4030-1;
• üleandmise-vastuvõtmise akti kuupäev ja number;
• tööde/ kauba nimetus, kogus ja hind;
• kogusumma ja käibemaksumäär.
1.3. Üleandmise- vastuvõtmise akti alusel vastu võetud tööde/ kauba eest tasutakse arvel esitatud
arveldusarvele hiljemalt 28 päeva jooksul pärast ostutellimusele vastava arve kättesaamist.
1.4. Palume saata kahepoolselt allkirjastatud üleandmise-vastuvõtmise akt e-posti aadressile
[email protected] ja
[email protected]
TÄHELEPANU!
Alates 9. augustist 2021 rakendab Kaitsevägi enda territooriumile sisenejatele nakkusohutuse kontrolli.
See tähendab, et territooriumile pääsevad isikud, kellele kohandub vähemalt üks alljärgnev punkt:
a. Vaktsineerimispassi olemasolu, kus on näha, et isik on saanud kätte COVID-19 vaktsiini täies mahus.
b. Negatiivse COVID-19 testi tõend, mis ei tohi olla vanem kui 6 päeva. Negatiivse testi tulemuse
esitamiseks sobib nii tõendatud kiirtest kui ka PCR test.
Järve 34a / 11314 Tallinn / 717 0400 /
[email protected] / www.kaitseinvesteeringud.ee
Registrikood 70009764
c. Kehtiv COVID-19 läbipõdemise tõend.
Territooriumil viibides on ühiskasutatavates ruumides kohustuslik kanda maski. Lepingupartnerid,
kes osutavad teenust välitingimustes, maski kandmise kohustus ei kohaldu.
Lugupidamisega
Ly Kollist
ostu projektijuht
Lisa. Hange_241691_Pakkumus_348471
+372 506 3798
[email protected]
2